SSM 35 Block Plant with Steel Shed Delivered to KC Crete, Sargodha

A Complete Factory Under One Roof – Machine, Batching, Mixer, and Protection

In 2019, KC Crete of Sargodha decided to make a big leap. They were already known locally for supplying construction materials, but they wanted to become the go‑to name for high‑volume pavers, blocks, and curbstones across the entire Sargodha region – including the fast‑growing housing schemes near the university and the new road projects.

They didn’t just want a block machine. They wanted a complete weather‑protected plant that could run year‑round, regardless of Sargodha’s scorching summers or unexpected winter rains. After extensive discussions, they partnered with Silver Steel Mills for a turnkey solution: an SSM 35 fully automatic block plant with a 0.75 cubic meter mixer, a digital batching system, a conveyor belt, an automatic stacker, and a custom‑engineered steel shed to cover everything.

This was one of our most satisfying projects in central Punjab – and KC Crete still runs that same plant at full capacity today.

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The Challenge – Scaling Up While Protecting the Investment

KC Crete’s owner, a hands‑on businessman, knew the Sargodha market well. Demand was rising, but the weather was unpredictable. In summer, the sun would bake fresh concrete if left uncovered. In winter, fog and occasional rain would halt production for days. He told me:

“Sir, mujhe aisi plant chahiye jahan machine bhi covered ho aur batching bhi. Workers ko dhoop mein kaam nahi karna chahiye. Aur quality aisi ho ke koi complaint na aaye.”

He also wanted a machine powerful enough to handle large orders – not just a few thousand pavers a day, but tens of thousands.

We recommended the SSM 35 – our heavy‑duty, high‑output machine – paired with a 0.75 cubic meter planetary mixer and a steel shed that would cover the entire production line.

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The Solution – SSM 35 Plant with 0.75 cbm Mixer and Steel Shed

We designed, fabricated, delivered, and installed everything as a single integrated system.

1. Main Block Machine – SSM 35

 

Supplying Mega SSM 35 Block Plant with 0.75 CBM Mixer & Custom Steel Shed for KC Crete, Sargodha

Punjab ke central logistics aur commercial zones mein se ek, Sargodha aur iske surrounding districts mein jab se highway networks, premium housing schemes, aur large-scale commercial compounds tezi se grow kar rahe hain, tab se heavy-duty load-bearing concrete assets ki demand bohot high ho chuki hai. Year 2019 mein Silver Steel Mills (SSM) ne is regional expansion ko back-end support faraham karne ke liye ek massive industrial turnkey engineering project execute kiya. Silver Steel Mills ne Sargodha ke leading concrete grid KC Crete ko apna sub se heavy-weight aur supreme machinery asset—SSM 35 Fully Automated Concrete Block & Paver Plant with a 0.75 Cubic Meter Mixing System—successfully deliver aur deploy kiya tha.

Is project ke zariye Silver Steel Mills ne sirf machinery line deliver nahi ki, balkay raw-material input se lekar structural safety tak ek complete operational ecosystem design kar ke diya. Is setup mein high-yield automatic block forming unit ke sath multi-bin aggregate batching system, 0.75 CBM capacity ka heavy industrial mixer, automated conveyor handling, aur pooray operational setup ko severe weather conditions se protect karne ke liye Custom Pre-Engineered Steel Shed Roof Building bhi shamil thi.

🛠️ Complete Integrated Plant Infrastructure & 0.75 CBM Processing Layout

KC Crete Sargodha ka yeh integrated plant heavy-duty structural automation aur mechanical control ka aik masterfully engineered vertical layout hai:

• SSM 35 Heavy-Duty Main Machine Unit: Hamari machinery range ka aik elite powerhouse model jo synchronized high-frequency heavy vibration aur ultra-high hydraulic compression technology par kaam karta hai. Yeh advanced consolidation concrete blocks aur pavers ko high microstructural density aur maximum load-bearing limits faraham karti hai.

• Computerized Automated Batching Plant Setup: Standard construction codes ko meet karne ke liye automated aggregate batching framework deploy kiya gaya, jo aggregates, sand, aur cement ki weight proportioning ko automatic electronic sensors ke zariye monitor aur execute karta hai.

• 0.75 Cubic Meter Heavy Industrial Mixer Machine: Raw materials ka ek perfectly homogeneous, uniform, aur ultra-rich high-grade concrete matrix paste tayar karne ke liye premium 0.75 CBM (Cubic Meter) high-capacity dual-shaft mixer lagaya gaya, jo mix ki quality ko har continuous batch mein flawless rakhta hai.

• Automated Conveyor Belt Matrix: Material flow delays aur processing loops ko zero karne ke liye heavy-duty continuous conveyor layout lagaya gaya, jo concrete mix ko automated mixer block se directly main machine ke feeding hopper tak safe speed ke sath non-stop transmit karta hai.

• Custom Pre-Engineered Steel Shed Roof Structure: Sargodha ke intense summer heatwave temperatures, heavy dust storms, aur monsoon rains se main block machine, computerized batching setups, aur digital control panel decks ko mukammal environmental protection faraham karne ke liye Silver Steel Mills ne high-tensile structural Steel Shed Building khud design, fabricate, aur erect kar ke di. Yeh structural cover roof machinery assets ki core operational life ko be-panah barhati hai.

📊 Industrial Capacity & Production Matrix (SSM 35 — KC Crete 2019)

Year 2019 mein Sargodha ke is automated site par lagaya gaya yeh plant Silver Steel Mills ki unmatched manufacturing capacity ka aik solid suboot hai. Is heavy setup ki daily production output capability ka complete matrix niche darj hai:

Manufactured Concrete Component	Daily Industrial Production Output Capacity	Core Regional Infrastructure Application
High-Strength Interlocking Pavers	35,000 Pavers / Day	Premium housing society main boulevards, urban commercial plazas, and heavy transport parking slots
Standard Concrete Blocks	15,000 Blocks / Day	Commercial industrial warehouses, high-load factory retaining structures, and structural residential walls
Heavy-Duty Road Curbstones	High-Volume Automated Output	High-performance highway margins, central road barriers, and modern infrastructure boundaries

🛡️ Partnering with Elite Corporate & Defense Giants for Strategic Growth

Year 2019 mein KC Crete Sargodha ke sath kiya gaya yeh highly integrated multi-dimensional engineering project hamari un elite engineering collaborations ka hissa hai jo hum continuous basis par scale karte aa rahe hain. Silver Steel Mills hamesha se domestic level par Frontier Works Organisation (FWO), Pakistan Army, Pakistan Air Force (PAF), aur China State Construction Engineering Corporation (CSCEC) jaise mulk ke sab se bade infrastructure, defense, aur corporate giants ke sath direct manufacturing back-end partner ke taur par kaam karne par fahr mehsoos karta hai.

 

2. Batching System (Digital Weighing)

• 4 aggregate bins – for sand, 6 mm crush, 10 mm crush, stone dust.

• 100‑ton cement silo with dust collector.

• Digital load cells (±0.5% accuracy) for all materials.

• Water & admixture weighing integrated.

3. Planetary Mixer – 0.75 Cubic Meter (750 kg batch)

• Batch capacity : 750 litres of mixed concrete.

• Motor : 30 kW, heavy‑duty gearbox.

• Lining : Wear‑resistant steel.

• Discharge : Automatic hydraulic gate to conveyor.

4. Conveyor Belt

• Length : 10 meters.

• Width : 800 mm rubber belt with cleats.

• Motor : 5 HP gear motor.

5. Automatic Stacker

• Pallet stacker with hydraulic lift.

• Pallet dispenser – reduces manual handling.

6. Steel Building (Plant Cover)

This was the extra step that made KC Crete’s plant truly unique in Sargodha:

• Covered area : 3,000 sq. ft.

• Structure : Heavy I‑beams (Q345B) + galvanised purlins.

• Roof cladding : PPGI sheets (insulated) to reflect heat and prevent water leakage.

• Height : 15 ft at eave – plenty of clearance for machine maintenance and airflow.

• Side walls : Open for cross‑ventilation, but roof overhang protects equipment from direct sun and rain.

• Foundation : Concrete plinth to keep machinery level and dry.

The steel shed was erected first, creating a shaded, dry workspace. Then we installed the SSM 35, batching system, mixer, conveyor, and stacker inside. Workers now operate the plant in comfort – and concrete quality is no longer affected by sudden weather changes.

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Production Capacity – Numbers That Transformed KC Crete’s Business

After commissioning, the SSM 35 plant consistently delivered (two shifts, 16 hours):

The 0.75 cubic meter mixer perfectly matches the batching system – one weighment, one batch – with no waiting or waste.

“Pehle hum bahar se pavers mangwate the. Ab hum khud bana rahe hain aur doosron ko bhi supply kar rahe hain. SSM 35 machine din raat chalti hai. Steel shed ki wajah se machine bhi safe hai aur mazdoor bhi comfortable hain. Silver Steel Mills ne factory hi bana di.”
– Owner, KC Crete, Sargodha

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Why the Steel Shed Was a Game Changer

Most block plants in Pakistan operate in the open. KC Crete’s decision to invest in a proper steel building paid off in multiple ways:

• No weather delays – Production continues even during rain or extreme sun.

• Longer machine life – Electronics and hydraulics are protected from dust and moisture.

• Better concrete quality – No rapid drying due to direct sun exposure.

• Worker comfort – Operators are more productive in a shaded, cooler environment.

• Higher resale value – The entire plant is a turnkey, protected asset.

The cost of the steel shed was recovered within a year through zero downtime and reduced maintenance.

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Financial Impact – From Buyer to Producer

Before the SSM 35 plant, KC Crete was purchasing pavers and blocks from multiple suppliers, paying high transport costs, and often facing quality issues.

After the plant:

KC Crete recovered the entire investment – machine, batching, mixer, conveyor, stacker, steel shed – in less than a year. Now they are one of the largest suppliers in the Sargodha region.

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A Partnership That Continues

Since 2019, Silver Steel Mills has supplied KC Crete with additional moulds (special‑size curbstones for a government road project) and replacement wear parts (mixer blades, conveyor belt). Their operators call us directly when they have questions – and we always answer.

That’s the kind of relationship we build.

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Technical Snapshot – SSM 35 with 0.75 cbm Mixer & Steel Shed (KC Crete)