Block Making Machine Diamer-Bhasha Dam

block machine in pakistan

Block Machine Installation Project – Bhasha Dam

High-Capacity Block Machine Delivered for National Infrastructure – Bhasha Dam

In 2021, Silver Steel Mills achieved another milestone by successfully delivering and installing a high-performance block making machine at the Bhasha Dam Project site, commissioned by the Frontier Works Organization (FWO) — a prestigious engineering arm of the Pakistan Armed Forces.

 

 

Silver Steel Mills at Diamer Bhasha Dam – Supplying Concrete Blocks for Pakistan’s Largest Water Storage Project

Introduction – The Long Wait for Diamer Bhasha Dam

For decades, the people of Pakistan heard about the Diamer Bhasha Dam – a mega water storage project on the River Indus, located between Dassu and Chillas in Gilgit‑Baltistan. Since 2007, visitors to the region only saw a single board announcing the “Site for Diamer Bhasha Dam.” Year after year – 2008, 2009, 2010, all the way to 2020 – there was little more than that board. Many believed the project would never be built. Rumors spread that “nothing is happening,” “funds were stolen,” or that the project had been abandoned.

Today, that has changed.

Under the current government, construction of Diamer Bhasha Dam is in full swing. Thousands of trucks move day and night, blasting and excavation are ongoing, a new CPEC‑funded road has been carved into the mountains, and the main dam site is being prepared for the concrete pours that will create one of the world’s tallest roller‑compacted concrete (RCC) dams.

Silver Steel Mills is proud to be part of this historic national project. The Frontier Works Organization (FWO) – the construction arm of the Pakistan Army responsible for the dam – chose Silver Steel Mills to supply a block making plant that produces solid concrete blocks used extensively in the dam’s construction, site facilities, and access infrastructure.

This article provides an eyewitness account of the dam’s progress (based on real footage from 2021) and explains how Silver Steel Mills’ technology is contributing to Pakistan’s development.


An Eyewitness Account – From a Lone Board to a Bustling Construction Site

The video transcript (recorded in 2021) captures the dramatic transformation:

“I’m coming here since 2007. I have seen only that board. But now – look at the trucks, the new road, the blasting. Work is in progress. On Sundays too. Thousands of trucks. The area will be blocked soon. This is just the start.”

Let’s break down what is actually happening on the ground, countering the false rumors that the dam’s construction has stopped.

1. A New CPEC Road Above the Old Alignment

A brand‑new road has been constructed high up on the mountain slope. Why? Because once the dam is completed, the existing Karakoram Highway (KKH) will be submerged under the reservoir. The new road – part of CPEC – ensures uninterrupted connectivity between Gilgit‑Baltistan and the rest of Pakistan.

“The money collected by Imran Khan and Saqib Nisar – that made the road up there because the current road will drown under water. This is CPEC, a new road.”

2. Blasting and Tunnel Excavation

At the dam site, heavy blasting is underway to create the foundation for the main concrete structure. The video shows large excavators, rock breakers, and dump trucks removing debris. The “lining voice” and “tuk tuk” of pneumatic drills are constant – a sign of round‑the‑clock work.

3. Flood Lights and Night Work

The site is equipped with floodlights and generators, enabling 24/7 operations. Workers and machinery move even after dark, accelerating the project timeline.

4. Rangers Post and Security

Given the strategic importance of the dam, a Rangers post has been established to ensure security. The site is well‑protected, and the author notes: *“They’re working 24/7.”*

5. The Dam Site Preparation

The video shows the actual location where the river will be blocked. A white line painted on the rock indicates the future water level. The construction of the diversion tunnel and cofferdams is in progress.

“In some time they will block it. This is just a start. Main site is ahead.”


Silver Steel Mills’ Role – Supplying Solid Concrete Blocks via FWO

The Frontier Works Organization (FWO) is the lead construction contractor for Diamer Bhasha Dam. FWO is known for executing mega‑projects with military precision, including the Khunjerab Railway, Gwadar Port, and numerous highways.

For the dam, FWO needed an uninterrupted supply of high‑quality solid concrete blocks for:

  • Site offices and labour camps (quickly constructed, durable, and insulated)

  • Retaining walls and slope protection along the new CPEC road

  • Temporary structures for equipment storage and workshops

  • Boundary walls and security posts around the dam site

After evaluating several suppliers, FWO chose Silver Steel Mills to install a block making plant right near the dam site. The plant selected was the SSM‑35 fully automatic block machine, capable of producing thousands of solid concrete blocks per day.

Why Silver Steel Mills Was Chosen

 
 
RequirementHow Silver Steel Mills Delivered
High daily outputSSM‑35 produces up to 12,000 solid blocks per day (8‑10 hours)
Consistent qualityDigital batching system ensures exact mix design (M25‑M30 grade)
DurabilityBlocks achieve 4,500‑5,000 PSI – far above the dam’s requirement
On‑site installationOur engineers installed the plant and trained FWO operators
Local supportSpare parts and service available from our Gujranwala factory within days

Technical Specifications of the SSM‑35 Plant at Diamer Bhasha

 
 
ParameterValue
ModelSSM‑35 (fully automatic)
Daily production (solid blocks 6″×8″×12″)10,000‑12,000 blocks
Hydraulic pressure300 tons
VibrationDual 20 HP motors (under‑bed + shaft)
Total power45‑50 kW (25 kW meter sufficient)
Batching systemDigital load cells for cement, sand, crush, water
MixerPlanetary mixer (750 kg batch)
Control systemPLC with 7″ touch screen
Pallet size889 × 1219 × 38 mm (wooden)

The plant was installed in record time – the FWO team prepared the foundation, and Silver Steel Mills’ technicians erected and commissioned the machine within 15 days. Operator training was completed in another week.


Production Reality – Blocks That Withstand Extreme Conditions

The Diamer Bhasha Dam site is in a seismic zone with harsh winters and intense summer heat. Blocks produced by the SSM‑35 are designed to withstand:

  • Heavy loads (used in retaining walls and slope protection)

  • Freeze‑thaw cycles (low water absorption)

  • Impact (during transport and construction)

Independent lab tests (conducted by FWO’s quality assurance team) showed:

 
 
PropertyTest ResultDam Specification
Compressive strength (28 days)4,800 PSI> 3,500 PSI
Water absorption5%< 7%
Dimensional accuracy± 1 mm± 2 mm

The blocks are used for:

  • Temporary worker housing – built quickly with insulating properties

  • Permanent retaining walls – along the new CPEC road

  • Equipment foundations – for crushers, batching plants, and workshops

  • Boundary walls – for security posts and material storage yards


Countering the Lies – Diamer Bhasha Dam Is Very Much Alive

The video transcript strongly refutes the false propaganda that the dam project has been abandoned or that funds were stolen:

“This is a lie that Saqib Nisar stole the money collected, or that Imran Khan shut down this project. … There’s a concept in Punjab that this dam’s construction has stopped. All of it is a lie.”

Here is the reality:

  • Construction began in 2020 after years of planning and land acquisition.

  • Thousands of workers and hundreds of heavy machines are on site, 24/7.

  • Funds have been allocated and are being transparently utilized.

  • The dam will be completed in phases, with first power generation expected in the late 2020s.

Silver Steel Mills is proud to be an eyewitness and active participant – we see the trucks, we hear the blasting, and our machines are making the blocks that are being used right now.


Silver Steel Mills – A Partner in Pakistan’s Development

Diamer Bhasha Dam is not the only national project where Silver Steel Mills has contributed. We have also supplied block making plants and steel structures for:

  • CPEC motorway (M‑5, Sukkur‑Multan) – for CSCEC

  • DHA Multan and DHA Lahore – for captive block production

  • Nishat Power Plant (Lahore) – fly ash bricks from waste

  • Abbottabad Motorway (E‑35) – curbstone production

  • Gulberg Greens, Islamabad – solid blocks for high‑rise apartments

“Silver Steel Mills Pakistan kay kayi projects mein participate karti hai aur Pakistan ki taraqi ki zameen hai.”
(Silver Steel Mills participates in many projects and is a foundation of Pakistan’s development.)


Conclusion – A Dam That Will Change Pakistan

Diamer Bhasha Dam will:

  • Store 8.1 million acre‑feet of water – ending water shortages

  • Generate 4,500 MW of clean, low‑cost electricity

  • Control floods along the Indus River

  • Extend the life of downstream Tarbela Dam

The project is realon schedule, and moving forward – regardless of what the rumour‑mongers say. And Silver Steel Mills is playing a small but crucial role by supplying solid concrete blocks that are the building blocks of this national asset.

Are you involved in a large infrastructure project? Whether it’s a dam, a motorway, a housing scheme, or an industrial complex, Silver Steel Mills can provide turnkey block making plants (SSM‑15 to SSM‑50) tailored to your production needs.

 

Pakistan Ki Tameer-o-Taraqqi Ka Zamin: Diamer Bhasha Dam Mega Project Mein Silver Steel Mills Aur FWO Ka Kamyab Kirdar

Pakistan ki tareekh ke sab se baray aur ahem tareen paani aur bijli ke mansoobay, Diamer Bhasha Dam, par kaam tezi se jaari hai. Gilgit-Baltistan aur Khyber Pakhtunkhwa ke darmiyan River Indus (Darya-e-Sindh) par banne wala yeh dam Pakistan ki pani ki zarooriyat (water storage) aur sasti bijli (hydropower) ke liye reerh ki haddi haisiyat rakhta hai.

Dunya ke is sab se unche Roller Compacted Concrete (RCC) dam ki tameer mein engineering aur construction ka zema Pakistan ke aala tareen idaray Frontier Works Organization (FWO) ke paas hai. FWO ko is intehaye mushkil aur pahari tareen elaqay mein mega structures, tunnels, protective walls aur structural safety ke liye lakhon ki taadaat mein heavy-duty Solid Concrete Blocks ki foran zaroorat paish aayi.

Dam ki tameerati zarooriyat aur sakht quality standards ko mad-e-nazar rakhte huwe, FWO ne Pakistan ke sab se trusted machinery manufacturer Silver Steel Mills (SSM) se rabta kiya aur site par hi heavy-scale block manufacturing ke liye high-capacity industrial plants deploy kiye.

Project Context: Kyun Chuna Gaya Silver Steel Mills Ko?

Diamer Bhasha Dam ka project Chilas aur Dassu ke darmiyan aik aisi jagah par tameer kiya ja raha hai jahan ka geography intehaye sakht aur pichida hai.

  • The Scope of Work: Dam site par 24/7 non-stop blasting, tunnel boring aur nayi Karakoram Highway (CPEC road network) ki tameer ka kaam chal raha hai kyunki purani road paani ke niche doob jaye gi.

  • The Structural Challenge: Pahari elaqay aur darya ke tezi se behte paani ko rokne ke liye aam blocks nakaam sabit hote hain. FWO ko aise solid concrete blocks chahiye the jo hazaron tons ka static aur dynamic pressure bardasht kar sakein.

  • The Solution: Silver Steel Mills ne FWO ko heavy hydraulic compaction aur high-density vibration system se लैस automatic block making plants supply kiye, jinhone on-site concrete production shuru karke project ki raftaar ko four-fold (chaar guna) barha diya.

Technical Features: Diamer Bhasha Dam Par Deployed SSM Plants

Is mega project par deploy kiye gaye Silver Steel Mills ke industrial-grade units customized heavy frameworks ke sath aate hain jo extreme weathering aur nonstop multi-shifts ko handle karne ke liye design kiye gaye hain:

1. Dual-Vibration Bed Compaction Technology

Dam aur tunnel lining ke liye lagaye jane wale solid blocks mein zero-porosity (air pockets ka khatam hona) lazmi hota hai. SSM machines mein heavy capacity ki synchronized vibration motors aur automatic hydraulic pump systems integrate kiye gaye hain, jo mould par hazaron pounds ka constant extreme pressure daltay hain. Is process se tayar hone wale solid blocks maximum compressive strength haasil karte hain.

2. High-Speed Mechanical Batching & Conveying

Mixer se concrete material ko bina kisi human touch ya material wastage ke direct machine ke main feeding hopper tak shift karne ke liye high-speed 3-ply rubber conveyor belts lagayi gayi hain. Is automatic arrangement ki badolat site par labor cost minimum aur mechanical efficiency maximum ho jati hai.

Production Capabilities & Multi-Mould Flexibility

Diamer Bhasha Dam site par chalne wale yeh setups nonstop high output deliver karne ke liye behtareen hain:

  • Solid Concrete Blocks Output: Yeh plants rozana hazaron ki taadaat mein heavy load-bearing solid blocks produce kar rahe hain jo diversion tunnels aur retaining structures mein lagaye ja rahe hain.

  • Interlocking Tuff Tiles & Curbstones: Tameer hone wali nayi CPEC roads, project offices, aur security posts ke liye high-strength pavers aur boundary line curbstones bhi isi machinery par mould change karke banaye ja rahe hain.

  • Fast Molding Cycle: Iska automatic structure sirf 25 se 35 seconds mein aik single pallet stroke complete karta hai, jo flood-lights ke niche raat ko chalne wali shifts mein non-stop delivery ko ensure karta hai.

Data-Driven Technical Parameters (SSM Heavy Series)

Google search optimization aur factual data mapping ke mutabiq, neeche dam site par operational machinery ka core technical profile diya gaya hai:

Operational FeatureStructural Specification (Silver Steel Mills)
Primary Client PartnerFWO (Frontier Works Organization)
Project AssignmentDiamer Bhasha Dam Tameerati Infrastructure
Material SpecialtyHeavy-Density Solid Concrete Blocks & Infrastructure Pavers
Operation SetupFully Automated Panel with Multi-Valve Hydraulic Cylinders
Molding Output Cycle25 se 35 Seconds Per Single Stroke
Mould CompatibilityInterchangeable (Solid Blocks, Hollow Blocks, Heavy Curbstones, Interlocking Pavers)

Silver Steel Mills: Pakistan Ki Taraqqi Ki Zamin

Korey boards se lekar amli tameer tak, Diamer Bhasha Dam ka haqeeqi tarakki ka aghaaz is baat ka saboot hai ke Pakistan ab self-reliance (khud-inhansari) ki taraf barh raha hai. FWO jaisay aala idaray ka Silver Steel Mills ki technology par bharosa karna is baat ko wazeh karta hai ke hamari machinery dunya ke kisi bhi international brand ka muqabla ba-aasaani kar sakti hai.

CPEC Motorways, DHA Lahore Phase 8, Sialkot Cantt, aur ab Diamer Bhasha Dam jaise Pakistan ke many mega projects mein participate karke Silver Steel Mills (SSM) ne sabit kiya hai ke hum sirf machinery nahi banate, balki Pakistan ki taraqqi ki zamin hain.

Kya Aap Apne Infrastructure Project Ke Liye Reliable Plant Lagana Chahte Hain?

Agar aap aik commercial contractor hain, real estate developer hain, ya housing society ke owner hain aur apne project ke liye heavy-duty automatic block making, tuff tile, ya batching plants lagana chahte hain, toh aaj hi Silver Steel Mills se rabta karein.

Customized Quotation, Factory Prices Aur Free Site Assessment Ke Liye Rabta Karein:

 

The Bhasha Dam project is one of Pakistan’s largest infrastructure undertakings, requiring massive-scale construction materials, especially for retaining walls, channels, and base structures. After extensive evaluations and comparison with international machinery, FWO selected Silver Steel Mills for our rugged and proven GT block machine model, designed to operate under tough environmental and terrain conditions.

The Silver Steel Mills team demonstrated unmatched professionalism. Their block machine performed exceptionally well in rough terrains with non-stop production. Compared to foreign options,
their machines were better priced, durable, and perfectly aligned with our site needs. We're satisfied with the quality and performance.

 C/o Altaaf sb

Features of Project

The machine was delivered on-site, and our team ensured professional installation, alignment, and test production, which met all quality control and performance benchmarks set by the FWO engineering division.

 

  • Heavy-Duty GT Block Machine with Extended Mold Set

  • Built for High Volume Concrete Production

  • Special Weather-Proof Hydraulic and Vibration System

  • Remote Location Assembly Support

  • Custom Mold Design for Retaining Wall Blocks

  • Complete On-Site Training for FWO Operators

Heavy-Duty GT Block
Custom Mold Design
Quality Control System
Prepare Documentation
Brand Consistency
High Volume Concrete
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Working Process

01
Step

Design and Planning

The machine and mold configuration were specifically designed to match Bhasha Dam’s construction requirements, ensuring compatibility with their project timeline and structure design.
02
Step

Component Sourcing

Premium-grade components were sourced for durability, including high-performance vibrators and German-grade hydraulic units for non-stop operation in remote, rugged terrain.
03
Step

Testing and Quality

All systems were rigorously tested in-house before dispatch. A second phase of performance validation was done post-installation at the dam site under live load conditions.
04
Step

Final Assembly

Silver Steel Mills’ technicians coordinated with FWO engineers for on-site installation, system calibration, and operational handover. Full training sessions were provided to FWO staff for independent usage.

Other Speciality

  • Specialist in Government and Infrastructure Projects

  • Rapid Deployment of Equipment to Remote Sites

  • Extended Warranty and Spare Support to Military & Government Clients

  • Experienced Team for High-Security Zones

  • Customization for Specific Engineering Requirements

Project Information

Silver Steel Mills achieved another milestone by successfully delivering and installing a high-performance block making machine at the Bhasha Dam Project site

Client Name

FWO

Category

Block Machine

Start Time

21 MAR 2021

End Time

14 APR 2021

Budget

Custom

Location

Gilgit, Paskitan

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