Two High‑Capacity Plants Delivered to Jamshoro Crete, Hyderabad
Doubling Down on Quality – SSM 24 & SSM 35 for Unmatched Production
In a landmark deal that underscores the trust industry leaders place in Silver Steel Mills, we delivered two fully automatic block and paver plants – an SSM 24 and an SSM 35 – to Jamshoro Crete in Hyderabad. This turnkey solution was designed to give the client unparalleled production flexibility and output, enabling them to serve major infrastructure projects across Sindh.
Jamshoro Crete, known for supplying high‑strength concrete products to housing schemes, road contractors, and industrial projects, needed a quantum leap in capacity. After extensive market research, they chose Silver Steel Mills not just for the machinery but for our reputation of delivering reliable, high‑quality plants backed by local support.
The Challenge – Meeting Rising Demand with Zero Compromise
Hyderabad and its surrounding industrial zone (Jamshoro, Kotri, Nooriabad) are witnessing rapid development. New housing schemes, road networks, and commercial zones require massive quantities of:
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Interlocking pavers for walkways and parking areas
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Solid and hollow blocks for load‑bearing walls
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Curbstones for road edging and drainage
Jamshoro Crete’s existing setup could not keep pace. They needed:
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Higher daily output – at least double their current capacity.
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Multi‑product capability – to switch between pavers, blocks, and curbstones quickly.
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Consistent quality – every product must pass stringent lab tests.
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Low downtime – machines that run 16 hours a day, seven days a week.
After visiting our factory in Gujranwala and inspecting live installations of both SSM 24 and SSM 35, Jamshoro Crete placed an order for two complete plants – one of each model – to be installed side‑by‑side at their Hyderabad facility.
The Solution – Two Plants, One Vision
We delivered, installed, and commissioned both plants as a fully integrated production line, sharing raw material storage, batching, and curing yard.
Plant 1 – SSM 24 (Versatile Mid‑Range Workhorse)
| Parameter | Specification |
|---|---|
| Daily pavers (50‑60 mm) | 24,000 pieces |
| Daily blocks (6″×8″×12″) | 12,000 blocks |
| Daily curbstones | 4,000 pieces |
| Hydraulic pressure | 250 tons |
| Vibration | 15 HP × 2 dual motors |
| Mixer | Planetary, 1000 kg batch |
| Power | 40‑45 kW |
Plant 2 – SSM 35 (Heavy‑Duty High‑Volume Flagship)
| Parameter | Specification |
|---|---|
| Daily pavers (50‑60 mm) | 35,000 pieces |
| Daily blocks (6″×8″×12″) | 15,000 blocks |
| Daily curbstones | 5,000 pieces |
| Hydraulic pressure | 300 tons |
| Vibration | 20 HP × 2 dual motors, reinforced head bed |
| Mixer | Planetary, 1500 kg batch |
| Power | 45‑50 kW |
Common Infrastructure
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Shared batching system – 4 aggregate bins + 100‑ton cement silo with digital load cells.
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Steel shed – covering both plants (3,500 sq. ft.) to protect from sun and dust.
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Centralized conveyor system – feeding both machines from the same mixer output (arranged with diverter chute).
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Automatic stackers – each plant has its own pallet stacker.
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PLC control panels – touch screen, recipe storage, batch logging.
The layout was designed for maximum material flow – raw materials come in one end, finished products go out the other, with minimal manual handling.
Production Capacity – Combined, Unmatched in Hyderabad
When both plants run two shifts (16 hours per day), the combined output is staggering:
| Product | Combined Daily Output |
|---|---|
| Interlocking pavers | 59,000 pieces (24k + 35k) |
| Hollow / solid blocks | 27,000 blocks (12k + 15k) |
| Curbstones | 9,000 pieces (4k + 5k) |
This makes Jamshoro Crete one of the largest single‑site concrete product manufacturers in Sindh, capable of supplying multiple large‑scale projects simultaneously.
“Running two Silver Steel Mills plants side‑by‑side has transformed our business. The SSM 24 handles our standard orders, while the SSM 35 takes on the mega‑projects. Both machines run 16 hours a day with minimal downtime. The quality is identical – perfect pavers, strong blocks, clean curbstones. We have already recommended Silver Steel Mills to three other companies.”
– Production Director, Jamshoro Crete, Hyderabad
Key Features That Built Unshakable Trust
1. Identical Quality Across Both Machines
Despite different capacities, both the SSM 24 and SSM 35 produce pavers and blocks with the same high standards – thanks to identical digital batching systems and planetary mixers. Jamshoro Crete can fulfill any order from either plant without worrying about quality variation.
2. Robust Hydraulic & Vibration Systems
The dual‑motor vibration and high‑tonnage hydraulic press ensure 5,000+ PSI compressive strength for all products. The SSM 35’s reinforced head bed absorbs even more stress, making it ideal for 24/7 heavy‑duty use.
3. Fast Mould Change – Less Than 20 Minutes
Both plants are equipped with quick‑release mould clamps. Switching from paver to block to curbstone takes a single operator less than 20 minutes – giving Jamshoro Crete the agility to respond to daily market demand.
4. Local Support & Spare Parts
Silver Steel Mills’ service team in Hyderabad is available for troubleshooting, and our Gujranwala factory stocks all wear parts (blades, liners, bearings, belts). Jamshoro Crete has never faced a production stoppage due to spare parts unavailability.
Financial Impact – A Worthwhile Investment
| Metric | Before (Old Manual Setup) | After (Two SSM Plants) |
|---|---|---|
| Daily paver output | 8,000 | 59,000 |
| Cost per paver (manufacturing) | Rs 18‑20 | Rs 9‑11 |
| Labour requirement | 15+ workers | 6‑7 operators (total) |
| Monthly revenue potential | Limited | Over Rs 3 crore |
| Return on investment | – | 6‑8 months |
Jamshoro Crete recouped the entire cost of both plants within a year and now enjoys industry‑leading profit margins.
Why Jamshoro Crete Trusts Silver Steel Mills
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Proven performance – Both plants have run daily since installation without major breakdowns.
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Transparent partnership – We provided foundation drawings, installation, training, and ongoing support.
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Scalability – The client can add more moulds or even a third plant without reconfiguring the batching system.
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Reference value – Jamshoro Crete proudly shows their SSM 24 and SSM 35 to other prospective buyers, acting as our brand ambassador.
“We didn’t just buy machines – we bought a production system. Silver Steel Mills designed the layout, trained our team, and stood by us. That’s why we trust them.”
– Owner, Jamshoro Crete
Technical Snapshot – Dual Plant Configuration
| Parameter | SSM 24 | SSM 35 |
|---|---|---|
| Daily pavers | 24,000 | 35,000 |
| Daily blocks | 12,000 | 15,000 |
| Daily curbstones | 4,000 | 5,000 |
| Hydraulic pressure | 250 ton | 300 ton |
| Vibration motors | 15 HP × 2 | 20 HP × 2 |
| Mixer batch | 1000 kg | 1500 kg |
| Power | 40‑45 kW | 45‑50 kW |
| Installation year | [Year – adjust as needed] | [Year – adjust as needed] |
| Client | Jamshoro Crete, Hyderabad | Jamshoro Crete, Hyderabad |
Conclusion – A Partnership Built on High Quality
The delivery of two high‑capacity plants to Jamshoro Crete is a shining example of why Silver Steel Mills is the trusted name in block making machinery across Pakistan. Our clients know that when they choose us, they get:
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Machines that perform – day after day, year after year.
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Support that delivers – local spare parts, quick service.
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Quality that builds reputation – every paver, block, and curbstone is consistently excellent.