Concrete Block Making Machine in Hyderabad – SSM 35 & SSM 24 Installed at Hyderabad Crete Factory

Introduction – A New Era of Concrete Block Production in Hyderabad

Hyderabad, the second largest city of Sindh, is witnessing rapid urbanization. New housing schemes, commercial plazas, and infrastructure projects are transforming the city’s landscape. To meet the growing demand for high‑quality concrete blocks, pavers, and tuff tiles, Hyderabad Crete – a forward‑thinking construction materials company – decided to set up a state‑of‑the‑art manufacturing unit.

After a thorough evaluation of available machinery, they chose Silver Steel Mills to supply and install two high‑capacity block making plants: the SSM 35 fully automatic and the SSM 24 fully automatic, both complete with batching systems, mixers, conveyors, and automatic stackers.

This article documents the complete story – why Hyderabad needed such a facility, the technical specifications of both machines, the installation process, daily production reality, and how this factory became a benchmark for local development in Sindh.

---

Why Hyderabad Needed a Modern Block Factory

Before the establishment of Hyderabad Crete, most contractors in Hyderabad, Latifabad, Qasimabad, and surrounding areas relied on:

• Small, outdated block makers – low production, inconsistent quality.

• Imported pavers from Karachi – expensive and delayed.

• Manual mixing – labor‑intensive and unreliable.

The challenges were numerous:

The solution was a dedicated, high‑capacity concrete block and paver plant – exactly what Hyderabad Crete set out to build with Silver Steel Mills.

---

The Machines – SSM 35 and SSM 24: A Perfect Combination

Hyderabad Crete installed two complementary machines to cover a wide range of products and production volumes.

SSM 35 – The Heavy‑Duty Workhorse

SSM 24 – The Versatile Mid‑Range Machine

Common Batching and Mixing System

Both machines share a centralized batching plant (0.75 m³ digital weighing system) with:

• 4 aggregate bins – for sand, 10 mm crush, 6 mm crush, and stone dust.

• Cement silo – 100 ton capacity.

• Planetary mixer – 750 kg batch capacity.

• Conveyor belts – 3 weighing conveyors + 2 transport conveyors.

• Automatic stacker – pallet dispenser and stacker.

“With two machines, we can produce hollow blocks on the SSM 24 and colored pavers on the SSM 35 simultaneously – doubling our output without extra labour.”
– Plant Manager, Hyderabad Crete

---

The Manufacturing Process – From Raw Material to Ready Blocks

Step 1: Raw Material Storage and Batching

• Cement is stored in a 100‑ton silo.

• Sand, 10 mm crush, 6 mm crush, and stone dust are stored in separate hoppers.

• Digital load cells weigh each material automatically (accuracy ±0.5%).

Step 2: Mixing

• The weighed materials are fed into a planetary mixer (750 kg capacity) via conveyor.

• Water and chemical admixture (plasticizer) are added.

• Mixing time: 2‑3 minutes for a homogeneous mix.

Step 3: Feeding the Block Machine

• The mixed concrete is discharged onto a transport conveyor.

• The conveyor moves the material to the hopper of either the SSM 35 or SSM 24 machine.

• The machine’s feeder box moves forward and deposits the concrete into the mould.

Step 4: Moulding, Vibration, and Compression

• High‑frequency vibration (40 HP total on SSM 35) settles the concrete.

• Hydraulic pressure (200‑300 tons) compacts the mix into dense blocks/pavers.

• The mould opens, and the products are pushed onto a wooden pallet.

Step 5: Stacking and Curing

• The automatic stacker (10 HP) picks up the pallet and stacks it.

• Stacked pallets are moved to the curing yard (covered area with water sprinklers).

• Curing time: 7‑14 days (depending on weather).

Step 6: Final Product

• After curing, blocks/pavers are separated, inspected, and packed.

• Ready for dispatch to construction sites across Sindh.

---

Daily Production Reality

“We produce enough material to supply five medium‑sized housing projects simultaneously – something no other plant in Hyderabad can do.”
– Production Supervisor, Hyderabad Crete

---

Quality Assurance – Blocks That Build Trust

Hyderabad Crete’s products are tested in‑house and by independent labs. Typical results:

The dual vibration system on the SSM 35 ensures that even large pavers have no internal voids.

---

Financial Impact – A Profitable Venture

Investment Summary (Approximate, 2025)

Monthly Revenue and Profit

• Daily production (average 25,000 blocks) at selling price Rs 45‑55 per block.

• Monthly revenue (25 days) : 25,000 × 25 × Rs 50 = Rs 3.12 crore.

• Raw material + labor + electricity cost: approx. Rs 25 per block.

• Monthly cost : 25,000 × 25 × Rs 25 = Rs 1.56 crore.

• Gross monthly profit : Rs 1.56 crore.

ROI: Approximately 4‑5 months (excluding land cost, which is an asset).

---

Why Silver Steel Mills Was the Right Choice

---

Environmental and Economic Impact on Hyderabad

The establishment of Hyderabad Crete has brought multiple benefits:

• Local employment – 45‑50 direct jobs (operators, labors, admin, sales).

• Reduced transport – No need to bring blocks from Karachi, reducing carbon footprint.

• Lower construction costs – Local builders get quality blocks at 20‑30% lower prices.

• Promotion of concrete blocks – Environmentally better than clay bricks.

“Hyderabad Crete is a model for how local manufacturing can drive economic growth. Silver Steel Mills provided not just machines but a complete solution.”
– Industry Expert

---

Licenses and Approvals

To operate such a plant in Hyderabad, the following are required (obtained by the client):

• GST registration

• Factory license (Sindh Labour Department)

• NOC from Environment Protection Agency (Sindh EPA)

• Fire safety NOC

• UDYAM registration (small‑scale industry)

Silver Steel Mills provided guidance on documentation but the client handled local approvals.

---

Conclusion – A Benchmark for Sindh’s Construction Industry

The successful installation of SSM 35 and SSM 24 block making plants at Hyderabad Crete has transformed the local construction material market. Today, the factory produces millions of high‑quality concrete blocks and pavers, supplying projects across Hyderabad, Jamshoro, Kotri, and even parts of Karachi.

If you are an entrepreneur or contractor in Sindh looking to start or upgrade your block production, Silver Steel Mills offers the machinery, expertise, and after‑sales support to make your project a success.

 

 

 

Pakistan Mein Green Revolution: SSM 35 Aur SSM 24 Multi-Block Machines Aur Paver Plants Ke Zariye Hyderabad Crete Ki Kamyabi Ka Safar

Pakistan is waqt aik azeem tameerati daur se guzar raha hai. Pure mulk mein highways, mega housing schemes, aur commercial infrastructure par kaam jaari hai. Is taraqqi ke safar mein sab se ahem kirdar civil construction ka hai, aur civil construction ki bunyad hoti hai eent (bricks) aur blocks.

Aam tor par Pakistan mein laal eent (red clay bricks) ka istemal kiya jata raha hai, jo bhatton (chimney clay factories) mein banti hain. Magar in bhatton se nikalne wala kala dhuwan aur pollution hamare pakistani environment ke liye intehaye nuqsandehi aur mazaarat-e-sehat hai. Is maholiyati aaloodgi ka behtareen aur permanent solution Concrete Blocks aur Interlocking Tuff Tiles hain.

Pakistan mein green construction ko farogh dene aur aala tareen manufacturing units qaim karne ke liye Silver Steel Mills (SSM) ne hamesha un-matched technology muta’arif karwayi hai. Isi silsilay mein SSM ne Hyderabad (Sindh) mein Hyderabad Crete factory ke liye apne flagship models SSM 35 aur SSM 24 Heavy-Duty Automatic Multi-Block Machines samait automated batching plants kamyabi se install kar diye hain, jo local building development mein aik revolutionary tabdeeli lekar aaye hain.

Project Context: Hyderabad Crete Aur SSM Ki Partnerships

Hyderabad aur uske mazaftati elaqon (Sindh region) mein barhti hui pre-cast concrete products ki demand ko poora karne ke liye, Hyderabad Crete ne market mein teesri party ke un-verified blocks par inhasar khatam karne ka faisla kiya. Unhone Pakistan ke sab se trusted engineering brand, Silver Steel Mills, se rabta karke aik aisi mega factory lagayi jo aik hi chatt ke niche multiple concrete products generate kar sake.

• The Integration: Hyderabad Crete factory mein in heavy block machines ko advanced SSM Batching Plants ke sath integrate kiya gaya hai.

• The Production Boost: Raw material ki automatic weighing aur mechanical mixing se production capacity kayi guna barh gayi, jis se Hyderabad aur Karachi ke commercial sectors ko lagatar high-quality supply milna shuru ho gayi.

• National Footprint: Silver Steel Mills ne na sirf Hyderabad balki pure Pakistan (Across Pakistan) mein aisi sainkron high-production multiple block machines aur tuff tile plants sell kiye hain, jo mulk ki taraqqi mein ahem kirdar ada kar rahe hain.

Technical Architecture: Inside the SSM 35 & SSM 24 Combined Unit

SSM 35 aur SSM 24 automatic plants apni high-frequency vibration bed, heavy hydraulic compaction, aur low energy consumption ke liye pure Pakistan mein mashhoor hain. Is automated manufacturing unit ka functional process darj-zeel heavy components par mushtamil hota hai:

1. Automated Batching & Mixing Setup

Silos aur hoppers ke zariye tamama raw materials—jaise Cement, Sand, 10mm Aggregate (Crush), aur Fly Ash—ko automatic batching plant ke scales par weigh kiya jata hai. Wahan se conveyor belt ke zariye material direct heavy core mixer mein jata hai, jahan pani ki makhsoos miqdar ke sath aik behtareen uniform concrete design mix tayar hota hai.

2. High-Pressure Molding & Compaction Frame

Taiyar concrete mix automatic hopper se hota huwa machine ke main die-mould mein chala jata hai. Yahan SSM ki advanced heavy hydraulic pump motors aur dynamic vibration shaft system mould par hazaron tons ka pressure daltay hain, jo concrete ke andar se micro-pores (air bubbles) ko mukammal khatam karke block ko aala tareen density aur compressive strength faraham karte hain.

3. Finger Car & Curing System

Molding stroke ke baad, automatic conveyor aur elevator arrangements pallets ko machine se bahar nikalte hain. Finger car system in ready blocks ko utha kar automatic curing chambers (bhaap ya makhsoos temperature wale kamron) mein shift kar deta hai, jahan structural internal bonding mazboot hoti hai aur block mukammal load-bearing capacity haasil kar leta hai.

Production Capacity Matrix: Multi-Product Outputs

SSM 35 aur SSM 24 plants multi-mould compatibility ke sath aate hain. Aik hi machine par sirf mould change karke aap different structural shapes ba-aasaani manufacture kar sakte hain:

• Solid & Hollow Concrete Blocks: Boundary walls aur commercial buildings ke liye heavy-duty structural blocks.

• Interlocking Tuff Tiles / Pavers: Petrol pumps, parking lots, aur housing societies ke footpaths ke liye uniblock, cobble, aur H-section (Dumble) designer tiles.

• Road Curbstones: Highways aur motorways ki lane segregation ke liye heavy road curbstones.

• Fast Cycle Speed: In automatic machines ka molding stroke cycle sirf 25 se 35 seconds ka hota hai, jo nonstop high-volume production ko ensure karta hai.

Data-Driven Factory Setup & Investment Outlook

Agar aap Pakistan mein Silver Steel Mills ke heavy automatic setups ke sath aik professional aur aala paimane ki factory start karna chahte hain, toh baseline structural parameters darj-zeel hain:

Note on Compliance: Pakistan mein aisi professional factory successful run karne ke liye aapke paas FBR GST Registration, NTN (Udyam/Business Chamber verification), Factory License, aur Environment & Fire Department se NOC hona zaroori hai.

Silver Steel Mills: Pakistan Mein Business Development Ka Leader

Hyderabad Crete ki kamyabi is baat ka saboot hai ke agar sahi technology aur behtareen planning ke sath business start kiya jaye, toh pre-cast concrete industry mein sound profit kamana intehaye aasaan hai. Silver Steel Mills na sirf high-end machinery deliver karti hai, balki hamari expert engineering team site selection, automatic panel calibration, batching plant erection, aur local labor ko hydraulic adjustments sikhane ki complete turnkey practical training bhi faraham karti hai.

Mulk ke mahol ko bachaen, laal eent ke bhatton ka khatma karein, aur concrete blocks ka green business shuru karke Pakistan ki taraqqi mein apna kirdar ada karein.

Aaj Hi Apni Concrete Block Factory Ka Aghaaz Karein!

Agar aap Hyderabad, Karachi, Sukkur, ya Pakistan ke kisi bhi shehar mein automatic concrete block plant, tuff tile paver plant, ya batching setup lagana chahte hain, toh us manufacturer se rabta karein jis par poora Pakistan bharosa karta hai.