Silver Steel Mills designs and manufactures concrete batching plant
systems for contractors, ready-mix operations, infrastructure projects,
housing developments and industrial construction applications in Pakistan.
A concrete batching plant combines controlled material storage,
weighing, feeding and mixing into one production system. Instead of
relying on manual measurement, the plant is configured to measure
aggregates and other concrete ingredients before controlled mixing.
At Silver Steel Mills, the batching plant is not treated
as a simple imported machine. The plant structure, batching system,
weighing arrangement, mixer assembly and control configuration can be
engineered around the customer’s required production process and site.
A batching plant is a complete system rather than one machine. The
configuration depends on the required concrete production process,
material handling arrangement, mixer selection, weighing system and
level of automation.
Aggregate batching and controlled material feeding form the core of
the plant’s weighing and dosing process.
The hopper arrangement can be configured according to the aggregate
storage and feeding requirements of the project.
Twin or double-shaft compulsory mixing can be incorporated where
intensive and consistent concrete mixing is required.
Control configurations can include digital weighing and PLC-based
operation depending on the customer’s automation requirements.
The purpose of a batching plant is to control the movement and
measurement of concrete ingredients before they enter the mixing stage.
A typical process follows these basic stages:
Sand and aggregate are stored in the plant’s batching compartments.
Material quantities are measured through the configured weighing system.
Measured ingredients move toward the mixer through the plant’s feeding arrangement.
The mixer combines the ingredients according to the selected concrete mix.
Mixed concrete is discharged for use in the required construction process.
Silver Steel Mills can configure batching plant solutions around the
project rather than forcing every customer into one standard layout.
The most important distinction is whether the plant will remain at one
location or needs to be moved between projects.
| Component | Function | Configuration |
|---|---|---|
| Aggregate Bins / Hopper | Stores and feeds aggregates | Configured according to plant layout |
| Weighing System | Measures material quantities | Digital/load-cell based options |
| Mixer | Mixes concrete ingredients | Double/twin-shaft options |
| Control Panel | Controls batching and operating sequence | Digital or PLC configuration |
| Cement Feeding | Transfers cement into the weighing/mixing process | Configured according to plant design |
| Water & Additive System | Controls liquid material dosing | Project-specific configuration |
The control system is one of the most important parts of an automated
batching plant. Silver Steel Mills can configure the plant with digital
weighing/control arrangements or PLC-based automation according to the
required operating level.
A digital system provides the operator with a clear way to monitor
material weights and control the batching sequence.
PLC automation can be selected when the customer requires a more
structured automated operating sequence.
The mixer is the heart of the concrete production process. Silver Steel
Mills batching-plant configurations can incorporate double-shaft or
twin-shaft compulsory mixing systems where the project requires intensive
mechanical mixing.
Designed for controlled mechanical mixing of concrete ingredients.
Mixer selection is matched to the required production system.
Mixer size and configuration should be selected according to required output.
Continuous concrete requirements for residential and commercial development.
Projects requiring controlled concrete production at the construction site.
Concrete supply for bridge and structural infrastructure work.
Factories, warehouses and other industrial construction applications.
Commercial concrete production and supply operations.
In-house concrete production where project scale justifies a batching plant.
The cheapest plant is not necessarily the correct plant. Before requesting
a quotation, define the production and site requirements that will affect
the final configuration.
| Requirement | Why It Matters |
|---|---|
| Required concrete output | Helps determine the appropriate plant and mixer configuration. |
| Project duration | Helps determine whether stationary or mobile equipment is more appropriate. |
| Available land | Determines equipment placement, aggregate storage and material flow. |
| Automation level | Determines whether digital or PLC control is appropriate. |
| Mixer requirement | The mixer must match the required batching and concrete production process. |
| Site location | Transport, installation and site-access requirements can affect the final quotation. |
There is no single price that applies to every concrete batching plant.
The final quotation depends on the plant configuration selected for the
project.
For an accurate quotation, send Silver Steel Mills your required
production capacity, project location, available space, material
requirements and preferred automation level.
Understand production, site and concrete requirements.
Develop the appropriate plant configuration and material flow.
Manufacture the structural and mechanical components.
Integrate batching, weighing, mixing and control components.
Prepare the equipment for transportation to the project location.
Plant installation and commissioning requirements are coordinated with the project.
Buying directly from a manufacturer makes it easier to discuss
plant configuration, fabrication requirements and technical changes.
The batching hopper, weighing system, mixer and control arrangement
can be considered as one complete production system.
Plant configuration can be discussed around the customer’s land,
production requirements and operating method.
Local manufacturing gives customers a direct point of contact for
technical discussions, fabrication and equipment support.
Providing the following information allows the engineering and sales team
to recommend a more suitable plant configuration.
Concrete Batching Plant in Pakistan
Explore the complete batching plant solution.
Concrete Batching Plant Price in Pakistan
Review pricing factors and plant configurations.
Mobile Batching Plant
Explore mobile batching plant requirements.
Used Batching Plant
Compare the used-equipment route.
Concrete Batching Plant in Islamabad
Explore the Islamabad-focused batching plant page.
Truck-Mounted Concrete Batching Plant
Explore mobile truck-mounted configurations.
A concrete batching plant controls the storage, weighing, feeding and
mixing of concrete ingredients such as aggregates, cement and water
to produce concrete through a controlled production process.
Yes. Silver Steel Mills offers batching plant manufacturing and
project-specific configurations, including batching systems,
weighing arrangements, mixer systems and control options.
A stationary batching plant is intended for a fixed production
location, while a mobile configuration is designed for projects where
equipment relocation is an important requirement.
PLC-based control can be incorporated into suitable batching plant
configurations. The appropriate automation level depends on the
customer’s production process and operating requirements.
Mixer selection depends on the plant configuration and concrete
production requirement. Silver Steel Mills can configure plants with
double-shaft or twin-shaft compulsory mixing systems where required.
Price depends on factors including plant type, production requirement,
mixer configuration, batching and weighing system, automation,
material-feeding arrangement, additional equipment and site
requirements. A project-specific quotation is therefore more useful
than a generic single price.
Provide the project location, required output, available site area,
stationary or mobile requirement, preferred automation level,
aggregate requirements and any cement silo or additional equipment
requirements.
Send Silver Steel Mills your project location, required concrete output,
available space and preferred automation level. Our team can discuss the
appropriate batching system, mixer, weighing arrangement and control
configuration for your project.
Plant configuration, capacity, mixer selection, automation, accessories,
installation requirements and quotation are project-specific. Confirm
final technical specifications and commercial terms with Silver Steel Mills
before placing an order.
Premium concrete batching plants for sale in Pakistan – stationary and mobile models from 25-120 m³/h. Manufactured with in-house steel since 2017.
In-House Steel Manufacturing
We manufacture our own high-grade structural steel — complete quality control, unmatched durability
Local Support & Spare Parts
Genuine parts available locally — minimal downtime, rapid service response
Engineering Excellence
PLC-based automation, high-precision load cells, and robust twin-shaft mixers
| Model | Type | Capacity (m³/h) | Price Range (PKR) |
|---|---|---|---|
| S25 | Stationary | 25 | 2.5 – 3.5 Million |
| S50 | Stationary | 50 | 4.5 – 6.0 Million |
| S60 (Mobile) | Mobile | 60 | 5.5 – 7.5 Million |
| S75 | Stationary | 75 | 6.5 – 8.0 Million |
| S90 | Stationary | 90 | 8.5 – 10.0 Million |
| S120 | Stationary | 120 | 11.0 – 13.0 Million |
* Prices are estimates as of August 2026 and vary by configuration, customization, and steel market conditions. Contact us for an accurate quotation.
Large-scale, long-term infrastructure projects — highways, dams, mega industrial zones
Capacity: 60-240 m³/h
Linear projects, remote locations, frequent relocation — roads, bridges, irrigation canals
Capacity: 25-100 m³/h
Commercial concrete suppliers delivering to multiple sites via transit mixers
Continuous high-volume production
25 m³/h stationary batching plant — ideal for small to medium projects
60 m³/h mobile batching plant — ideal for remote and multi-site projects
Infrastructure Projects
Highways, bridges, dams, CPEC projects
Housing & Commercial
Housing societies, commercial complexes
Precast Concrete
Precast concrete manufacturing plants
Government Contracts
Municipal and government projects
Silver Steel Mills is one of the few batching plant manufacturers in Pakistan that produces its own high-grade structural steel. This vertical integration provides:
Get a custom quotation from Pakistan’s trusted batching plant manufacturer. Free consultation, site visit, and 3D design.
📍 Lahore, Pakistan | 📧 info@silversteelmills.com | 📞 +92 324 9500004
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Every concrete batching plant engineered by Silver Steel Mills is built around an uncompromising Fully Automated Weight-Batching System controlled by an advanced industrial PLC panel. To produce concrete that meets strict structural engineering codes ($1,500\text{ to }3,500+\text{ PSI}$), manual gate-opening and visual estimation are no longer acceptable.
Our systems ensure perfect mix homogeneity and rigid quality control through a synchronized material flow:
[SILO HOPPER ARRANGEMENTS] ------> [DIGITAL LOAD CELLS] ------> [PROPRIETARY DRUM/TWIN-SHAFT MIXER]
(Sand, Cement, Crush, Fly Ash) (Precise Auto Weight-Batching) (High-Torque Uniform Mixing Layout)
Silo & Aggregate Hopper Storage: Raw materials—including graded crush, sand, cement, and eco-friendly boiler fly ash—are staged in reinforced steel hoppers and bulk storage silos.
Digital Load-Cell Weight Synchronization: The aggregate bins feature highly precise electronic load cells linked directly to the central PLC automation system. The system automatically measures the exact targeted weight of sand, cement, stone, and fly ash down to the kilogram before opening the discharge gates.
Automated Conveyor Charge: Once the system locks and confirms the exact proportional weights, high-tensile rubber conveyor belts swiftly transfer the material into the mixing unit.
Uniform Mixing Execution: The ingredients enter the mixing chamber along with metered water and chemical admixtures. This automated sequence completely eliminates human error, stops material waste, prevents dry pockets, and ensures a standardized, high-compressive batch every single time.
The heart of our batching plant lines is our own signature Proprietary Gearbox-Driven Drum Mixing System. Instead of using low-torque commercial mixers that burn out or jam under heavy aggregate loads, we build heavy-duty mixing assemblies engineered for non-stop industrial cycles:
High-Torque Industrial Gearbox: Fitted with heavy, low-RPM, high-torque industrial gear transmissions that easily handle dense, low-slump concrete designs.
Volumetric Output Capacity: We fabricate these high-performance mixing systems in two primary industry standard capacities:
Half Cubic Meter ($\mathbf{0.5\text{ m}^3}$) Batch Systems: Perfect for mid-sized commercial projects, housing schemes, and regional block factories.
One Cubic Meter ($\mathbf{1.0\text{ m}^3}$) Batch Systems: Engineered for high-velocity ready-mix operators and mega infrastructure setups.
Abrasive Protection: The internal mixing drums are lined with thick, replaceable, wear-resistant high-manganese steel liner plates, ensuring the outer structural shell remains completely protected against the abrasive grinding of coarse aggregates.
We manufacture batching plants in distinct structural layouts to serve varying regional terrains and project durations across Pakistan:
Engineered for long-term, high-volume production centers where the machinery remains fixed for years. These are the backbone of central ready-mix concrete (RMC) commercial suppliers, major high-rise complexes, and localized industrial developments. They offer maximum durability, heavy steel structural base plating, and massive bulk storage silo configurations.
Linear infrastructure projects across Pakistan face major logistical challenges. Transporting wet concrete via transit mixers through rugged terrains or long distances compromises concrete freshness and drives up fuel costs.
Our Mobile Concrete Batching Plants offer the ultimate solution for fast-paced, shifting job sites:
Rapid Site Deployment: Built on a integrated heavy-wheeled chassis framework, these portable units can be towed by standard trucks and fully set up or dismantled within hours.
Engineered for Tough Terrains: Specifically designed to deploy in remote, challenging geographical zones, including the northern mountainous regions, remote housing developments, and extended canal alignments.
Fast-Track Project Delivery: By generating fresh concrete directly at the point of application, they eliminate long-distance transit logistics, slash fuel expenses, and keep fast-paced projects moving without interruption.
Our automated mixing systems are engineered for civil engineering groups executing critical national development projects:
Mass Transport Infrastructure: Supplying high-volume concrete for metro bus stations, terminal junctions, and regional transit corridors.
Water Management & Energy Projects: Deployed on major national canal linings, concrete river-barrage frameworks, and remote dam infrastructural networks.
Roadways & Highways: Delivering non-stop pavement-quality concrete (PQC) for high-load motorways, bypasses, and rural access roads.
Civil Infrastructure Pioneers: Trusted by leading private engineering firms—such as Riazuddin Prefab Company—to power their large-scale civil precasting yards and structural developments.
Every single component that makes up a Silver Steel Mills batching plant is designed and fabricated inside our own production units:
Heavy Steel Storage Silos & Feed Hoppers
High-Tensile Reinforced Conveyor Belt Assemblies
High-Torque Mixing Drums and Specialized Industrial Gearboxes
Automated Pneumatic Air Compressors & Fluid Delivery Lines
Centralized PLC Electronic Control Panels & Digital Load-Cell Sensor Arrays
By maintaining absolute manufacturing control over every structural beam, pulley, and weld, we guarantee unmatched machine life, precision fitment, and highly competitive pricing.
Do not delay your projects waiting for expensive foreign parts, and stop risking your capital on unverified, worn-out used plants with hidden mechanical defects. Build your commercial concrete venture on a platform of local strength, precision automation, and accessible engineering support.
Contact the main engineering office at SilverSteelMills.com today. Share your target daily cubic meter requirements and site parameters with our technical specialists. We will design a custom layout blueprint and compile a transparent, itemized commercial proposal tailored perfectly to your operational needs.
Batching plant ko agar simple words mein samjhein to yeh ek machine system hai jo concrete banata hai. Cement, rait (sand), crush (aggregate), pani, aur agar zaroorat ho to chemical admixture – in sab ko sahi ratio mein mix karke concrete ready karta hai.
Aur yeh sirf mix nahi karta. Sahi weight mein karta hai. Auto weighing system hota hai. Crush ka itna kilo, cement ka itna, pani ka itna – sab accurate.
Pakistan mein ab woh zamana nahi raha ke mazdoor phaavda chalakar rait cement mix karein aur “andaaza” se concrete banayein. Ab quality concrete chahiye. Bridges chahiye, roads chahiye, dams chahiye, housing societies chahiye. Aur in sab ke liye chahiye proper batching plant.
Yahan Silver Steel Mills aapko bata raha hai ke Pakistan mein batching plant kyon banana behtar hai, import kyon nahi karna chahiye, aur hum kya kya banate hain.
Aap sochiye. China ya Turkey se plant import karte ho. Price to tumne de di. Lekin:
Custom duty aur taxes – kitna lagta hai? 25 se 35 percent tak lag jaata hai. Matlab jo plant 50 lakh ka hai, woh 65-70 lakh ka ho jaata hai.
Installation – unki team aayegi? Aayegi to extra charge. Aur agar kuch garbar hui to wapas bulana mushkil.
Maintenance – machine mein kharabi aayi to spare parts kahan se laoge? Wapas import karo. 15 din lagein ge, mahina lagega. Tumhara project band. Loss tumhara.
After-sales service – koi nahi hai. Unhone machine bech di, ab tum apne marzi se kaam karo.
Yeh bohat bara issue hai. Aur isi liye Pakistan ki construction companies pareshan hain.
Silver Steel Mills ne yeh problem solve kiya. Hum Pakistan mein batching plant bana rahe hain. Local manufacturing. Local parts. Local service. Aur price bhi low.
Silver Steel Mills do size ke batching plant banata hai:
| Model | Capacity | Best For |
|---|---|---|
| 0.5 Cubic Meter (500 liters) | 25-30 m³/hour | Medium projects, housing schemes, small contractors |
| 1 Cubic Meter (1000 liters) | 50-60 m³/hour | Large projects, RMC business, roads, bridges, dams |
Yeh dono models stationary bhi ban sakte hain aur mobile bhi. Client ki requirement ke mutabiq.
Aap ne poochha tha ke plant mein kya kya parts hote hain. Yeh raha detailed breakdown:
Cement store karne ke liye silo chahiye. Hum silo banate hain – 30 ton, 50 ton, 100 ton. Jo bhi requirement ho.
Crush aur rait dalne ke liye hopper. Do ya teen compartments. Aggregates alag alag dalte hain.
Yeh woh sensor hai jo weight measure karta hai. Crush ka kitna weight ho raha hai, cement ka kitna. Load cell ke bina concrete accurate nahi ban sakta.
Load cell data leta hai, aur system hisaab se material leta hai. Phir mix karne bhejta hai. Sab automatic.
Concrete mix karne wala heart hai yeh. Hum JS series twin shaft mixer banate hain. Yeh mixing bohat fast aur uniform karta hai. 0.5m³ aur 1m³ ke mixers available.
Mixer ko power chahiye. Gear box aur motor hum khud manufacture karte hain. Heavy duty, local conditions ke hisaab se.
Pneumatic system ke liye compressor. Jaise silo se cement nikalne ke liye air pressure chahiye – compressor deta hai.
Aggregate ko hopper se mixer tak pahunchane ke liye conveyor belt. Ya screw conveyor (cement ke liye).
Poora plant control hota hai panel se. Automatic PLC system. Operator screen dekh kar settings change kar sakta hai. Recipe set karo, plant khud chalta hai.
Yeh saare parts hum Pakistan mein bana rahe hain. Import nahi kar rahe. Is liye price control mein hai aur parts easily milte hain.
Pakistan mein bohat saare projects pahari ilaqon mein hote hain. Jaise:
Diamer Bhasha Dam
Mohmand Dam
Neelum Jhelum
Murree aur Galyat mein housing projects
KPK ke hilly areas mein road construction
Wahan fixed plant lagana mushkil hai. Jagah nahi hoti. Transport mushkil hai.
Solution: Mobile Batching Plant
Yeh plant ek truck ya trailer par laga hota hai. Jahan le jaana hai, tow kar ke le jao. 2-3 ghante mein install. Phir chalu.
Humara mobile batching plant:
0.5 aur 1 cubic meter capacity mein available
Silo, mixer, conveyor, sab kuch integrated
Quick installation (4-6 hours mein ready)
Low foundation requirement (ya foundation ki zaroorat nahi)
Batching plant sirf RMC (Ready Mix Concrete) plant ke liye nahi hota. Bohat se projects hain jahan site par khud concrete banana parta hai kyunke wahan se bara concrete truck nahi ja sakta.
Metro bus station, bus terminals. Concrete ki bohat zyada requirement hoti hai. Quality bhi high chahiye. Humara plant wahan lagta hai.
Canal lining ke liye concrete chahiye. Lamba area hota hai. Mobile plant best hai. Ek jagah se kaam karo, shift karo, phir kaam karo.
Concrete road Pakistan mein ab bohat ho rahi hai. Peshawar to Karachi motorway, ya city roads. Concrete road ke liye high quality concrete chahiye. Wahan batching plant lagana zaroori hai.
Bhasha dam, Mohmand dam, Tarbela extension. In project sites par apna batching plant hota hai. Millions cubic meter concrete chahiye. Apna plant hona zaroori hai.
Murree, Galyat, Abbottabad, Swat mein housing societies ban rahi hain. Wahan concrete ka plant laga kar kaam hota hai.
Haan. Yeh mobile plant ka sab se bara faida hai.
Fixed plant lagaane mein 2-4 weeks lagte hain (foundation dalo, silo khara karo, conveyor lagao)
Mobile plant ek din mein ready. Subah truck aaya, shaam tak concrete nikal raha hai.
Agar project urgent hai ya short duration ka hai (jaane 3-6 mahine ka kaam) to mobile plant best hai. Kaam khatam ho, uthao, next site par le jao.
Hum construction companies ke saath kaam kar rahe hain. Unko civil projects ke liye plant chahiye tha. Humne bana kar diya.
Ek example: Riazudin Prefab Company
Unko civil project ke liye batching plant chahiye tha. Unhone humse rabta kiya. Humne unka plant manufacture kiya. Unki requirement ke mutabiq – 0.5 cubic meter, mobile version. Lagwaya, chalu kiya. Woh khush hain.
Aisi aur bohat si companies hain jinhe humne plant supply kiye hain. Naam lena chahiye to:
Highway contractors
Dam contractors
Housing scheme developers
RMC plant operators
| Feature | Imported Plant | Silver Steel Mills Plant |
|---|---|---|
| Price | Bohat zyada (custom duty + taxes) | 25-35% sasta |
| Spare Parts | Import karne padte hain (15-30 days) | Local available (next day) |
| Installation | Unki team aati hai (extra charge) | Humari team laga deti hai |
| After-Sales Service | Mushkil | 24/7 support |
| Quality | Achi hai | Utni hi achi (local conditions ke liye better) |
| Delivery Time | 45-60 days | 20-30 days |
Decision easy hai. Pakistan mein plant banao. Paisa bachao. Time bachao. Tension nahi.
Exact rate design aur specification par depend karta hai. Lekin approximate range yeh hai:
| Plant Type | Capacity | Approx Price Range (PKR) |
|---|---|---|
| Mini / Compact | 0.5 m³ (stationary) | 25-35 lakh |
| Standard Stationary | 0.5 m³ | 35-45 lakh |
| Standard Stationary | 1 m³ | 55-70 lakh |
| Mobile Batching Plant | 0.5 m³ | 40-55 lakh |
| Mobile Batching Plant | 1 m³ | 65-85 lakh |
Yeh prices approximate hain. Silo size, automation level, accessories (like compressor, generator) ka extra ho sakta hai.
Agar used plant dekh rahe ho OLX par – bach ke rehna. Koi guarantee nahi. Hum naya plant de rahe hain, warranty ke saath, parts ke saath.
Yeh sawal bohat log poochte hain. Chalo samjha deta hoon:
Electricity – 0.5 m³ plant mein 40-50 HP motor hota hai. 1 m³ mein 60-75 HP. Bijli ka bill project location par depend karta hai.
Labor – Automatic plant hai to zyada labor nahi chahiye. 3-4 log:
1 operator (panel handle karega)
1 loader (hopper mein material daale ga)
1 helper
1 supervisor (optional)
Maintenance – Lubrication, wear parts (blades, liners) change karna. Saal mein 1-2 baar. 30-50 hazar saal ka approx.
Fuel (loader ka) – Loader chahiye to uska diesel alag.
Total mila kar operational cost approx PKR 25-35 per cubic meter concrete par aa sakti hai (excluding raw material).
Bilkul.
Pakistan mein concrete ka demand bohat zyada hai. Housing bohat ban rahi hai. Roads ban rahe hain. Dams ban rahe hain.
Agar aap RMC plant laga rahe ho (commercially concrete bechna hai):
Ek cubic meter concrete bechne ka rate: PKR 15,000 – 22,000 (grade aur location par depend karta hai)
Raw material cost: PKR 8,000 – 12,000
Operational cost: PKR 2,000 – 3,000
Margin: PKR 4,000 – 7,000 per cubic meter
Agar aap apne project ke liye plant laga rahe ho (jaane road, dam, housing):
Tum batching plant se bachate ho: concrete ready-mix se mangwane ka rate vs khud banane mein 20-30% sasta parta hai.
Quality control bhi tumhare haath mein hai.
0.5 m³ plant ke liye approx 1,000-1,500 sqft (silo ke saath). Mobile plant ke liye 500-800 sqft bhi kaam kar sakta hai.
Stationary plant ke liye foundation chahiye. Mobile plant ke liye bohat basic foundation (ya kuch plants to bina foundation ke bhi chal sakte hain).
1 saal ki structural warranty. Uske baad bhi hum spare parts aur support dete rahte hain.
Haan. Hum banking partners ke through financing arrange karne mein guide kar sakte hain.
Order confirmation aur advance payment ke baad 20-30 days mein plant ready. Mobile plant thoda jald (15-20 days). Installation mein 2-3 din lagte hain.
Silver Steel Mills sirf machine nahi bech raha. Hum solution bech rahe hain.
Plant bech rahe hain
Installation kar rahe hain
Operator training de rahe hain
Spare parts rakhe hue hain
Jab machine kharab ho, hum support kar rahe hain
Woh tension jo imported plant mein hoti hai – ke parts kahan se laoon, service kahan se laoon – woh tension nahi hai.
Pakistan mein plant banao. Pakistani steel se. Pakistani engineers se. Pakistani workers se.
Agar aap:
Construction contractor ho
RMC plant laga rahe ho
Road, bridge, ya dam project kar rahe ho
Housing scheme develop kar rahe ho
Ya kisi bhi civil project mein concrete chahiye ho
To batching plant chahiye. Aur wo plant Silver Steel Mills se lena.
Sasta padega. Local support milega. Parts milenge. Aur quality bhi international standard ki hogi.
Client: DHA (Defence Housing Authority) Multan – Industrial Division
Project Type: Industrial infrastructure upgradation
Timeline: January 2020 to April 2020 (approx. 3 months)
Location: DHA Multan
What Was Done?
DHA Multan ne apne industrial division mein metallurgical infrastructure upgrade karne ka project diya. Yeh ek comprehensive project tha jisme:
Custom alloy development – High thermal aur mechanical resistance wale naye metal compositions design kiye gaye
Process automation – Smart control systems lagaye gaye for real-time temperature monitoring
Sustainable operations – Energy-optimized furnace systems se carbon emissions 28% kam hui
Industrial training – In-house technicians ko system operation aur maintenance ki training di gayi
Outcome Kya Raha?
Project complete hone ke baad:
Plant 95% operational efficiency par chal raha hai
12 tons treated alloy per day produce ho raha hai
DHA Multan ab sustainable industrial manufacturing mein regional leader ban gaya hai
Client Feedback: “The plant now runs at 95% operational efficiency, producing over 12 tons of treated alloy per day.”
Client: Riazudin Prefab Company
Project Type: Civil project concrete supply
Requirement Kya Thi?
Unko ek civil project ke liye 0.5 cubic meter mobile batching plant chahiye tha. Project location remote tha, wahan ready-mix concrete nahi aa sakta tha. Unhe apna plant laga kar concrete banana tha.
Humne Kya Kiya?
Unki requirement samjhi – project duration, concrete volume per day, site conditions
0.5 m³ mobile batching plant manufacture kiya
Mobile version diya – taake project khatam hone ke baad plant utha kar next site par le jayein
Installation ki, operator training di
Result:
Plant successfully install ho gaya. Unka project time par complete hua. Woh plant ab bhi use kar rahe hain apne doosre projects mein.
Client: Anonymous highway contractor (NDIA – Name Disclosed per Internal Agreement)
Project Type: Motorway concrete road construction
Challenge Kya Thi?
Motorway project ka kaam linear type tha. MATLAB 100-200 kilometer lambi road. Fixed plant lagaoge to concrete ko lamba distance travel karna padega. Concrete set ho jayega truck mein hi.
Isliye mobile plant chahiye tha jo road ke saath saath shift hota rahe.
Solution:
Contractor ne humse 1 m³ mobile batching plant liya. Plant ek trailer par laga hai. Jaise jaise road ka kaam aage badhta hai, plant ko tow kar ke aage le jaate hain.
Installation Time: 4-6 hours
Concrete Quality: Har batch consistent, slab test pass
Benefit: Concrete delivery cost 30% kam hui kyunke plant site par hi hai
Client: Sub-contractor working on Diamer Bhasha Dam project
Project Type: Dam construction (remote area, Gilgit-Baltistan)
Challenge:
Site bohat remote hai
Wahan tak ready-mix concrete pahunchana mushkil aur mehnga hai
Dam project mein millions of cubic meters concrete chahiye
Apna plant lagaana hi solution hai
Solution:
Contractor ne humse stationary batching plant liya. Plant site par laga diya gaya. Ab woh apna concrete khud bana rahe hain.
Result:
Quality control unke haath mein hai
Concrete delivery ka koi tension nahi
Project timeline track par hai
Yeh sirf kuch examples hain. Aur bohat si construction companies, RMC plant operators, housing scheme developers, aur government contractors hain jo Silver Steel Mills ke batching plants use kar rahe hain.
(JS series twin-shaft compulsory mixer concrete mixing ka “heart” hai. Yeh woh machine hai jo cement, rait, crush, pani sab ko mix karta hai)
JS ka matlab hai “Jian She” (twin-shaft). Yeh ek double-shaft compulsory mixer hai. Matlab:
Do shafts hain jo opposite directions mein ghoomte hain
Andar blades lagay hue hain jo material ko force se mix karte hain
Yeh forced mixing hai – gravity se nahi, force se
Iska fayda? Concrete uniform banta hai. Koi gaththa nahi banta. Sab material evenly mix ho jata hai.
JS500 woh mixer hai jiski 500 liters concrete (0.5 cubic meter) per batch ki capacity hai. Ye 0.5 m³ batching plant ka heart hai.
| Parameter | Specification |
|---|---|
| Model | JS500 |
| Type | Twin-shaft compulsory mixer |
| (Discharge Capacity) | 500 liters (0.5 m³) |
| (Feed Capacity) | 800 liters |
| Theoretical Productivity | ≥25 m³/hour |
| Mixing Time per Batch | 30 seconds |
| Power Supply | 380V / 50Hz (3-phase) |
Aggregate Size:
| Aggregate Type | Max Size |
|---|---|
| (Pebble/Crushed Stone) | 80 mm |
| (Gravel) | 60 mm |
(Mixing Blades):
| Parameter | Value |
|---|---|
| Shaft Rotation Speed | 35 r/min |
| Number of Blades | 2×7 (14 total – 7 per shaft) |
Motors:
| Motor Type | Power |
|---|---|
| Main Mixing Motor (Y180M-4) | 18.5 kW |
| Hoist Motor (YEZ132S-4-B5) | 5.5 kW |
| Water Pump Motor (50DWB20-8A) | 0.75 kW (750W) |
Physical Dimensions:
| State | Dimensions (L×W×H) |
|---|---|
| Transportation | 3,030 × 2,300 × 2,800 mm |
| Working | 4,486 × 3,030 × 5,280 mm |
Weight:
Hoist Speed: 18 m/min
Discharge Height: 1,500 mm
Overall Machine Weight: approx 4,000 kg
Source for above specs: Baidu Baike JS series technical datasheet and Hubei Trade resource
JS1000 woh mixer hai jiski 1000 liters concrete (1 cubic meter) per batch ki capacity hai. Ye 1 m³ batching plant ka heart hai.
| Parameter | Specification |
|---|---|
| Model | JS1000 |
| Type | Twin-shaft compulsory mixer |
| 出料容量 (Discharge Capacity) | 1,000 liters (1.0 m³) |
| 进料容量 (Feed Capacity) | 1,600 liters |
| Theoretical Productivity | ≥50 m³/hour |
| Mixing Time per Batch | 30 seconds |
| Power Supply | 380V / 50Hz (3-phase) |
Aggregate Size:
| Aggregate Type | Max Size |
|---|---|
| (Pebble/Crushed Stone) | 80 mm |
| (Gravel) | 60 mm |
(Mixing Blades):
| Parameter | Value |
|---|---|
| Shaft Rotation Speed | 25.5 r/min |
| Number of Blades | 2×8 (16 total – 8 per shaft) |
Motors:
| Motor Type | Power |
|---|---|
| Main Mixing Motor (Y225S-4) | 37 kW |
| Hoist Motor (YEZ160S-4) | 18.5 kW |
| Water Pump Motor | 1.1 kW |
Physical Dimensions:
| State | Dimensions (L×W×H) |
|---|---|
| Transportation | 4,640 × 2,250 × 2,250 mm |
| Working | 8,765 × 3,436 × 9,540 mm |
Weight:
Hoist Speed: 21.9 m/min
Discharge Height: 2,700 mm / 3,800 mm (adjustable)
Overall Machine Weight: approx 8,750 kg
Source for above specs: Baidu Baike and Hubei Trade resource
| Parameter | Unit | JS500 | JS750 | JS1000 | JS1500 | JS2000 | JS3000 |
|---|---|---|---|---|---|---|---|
| (Discharge Capacity) | L | 500 | 750 | 1,000 | 1,500 | 2,000 | 3,000 |
| (Feed Capacity) | L | 800 | 1,200 | 1,600 | 2,400 | 3,200 | 4,800 |
| Theoretical Productivity | m³/h | ≥25 | ≥35 | ≥50 | ≥75 | ≥100 | ≥150 |
| Mixing Time | s | 30 | 30 | 30 | 40 | 40 | 60 |
| Aggregate Max Size | mm | 80/60 | 80/60 | 80/60 | 80/60 | 80/60 | 80/60 |
| 搅拌叶片转速 | r/min | 35 | 30.5 | 25.5 | 25.5 | 23 | 28 |
| 搅拌叶片数量 | — | 2×7 | 2×8 | 2×8 | 2×10 | 2×9 | 2×10 |
| 搅拌电机功率 | kW | 18.5 | 30 | 37 | 60 | 74 | 110 |
| 提升电机功率 | kW | 5.5 | 7.5 | 18.5 | 22 | 30 | — |
| 卸料高度 | mm | 1,500 | 1,500 | 2,700/3,800 | 4,000 | 4,000 | 4,000 |
| 整机质量 | kg | 4,000 | 6,800 | 8,750 | 11,130 | 15,000 | 20,000 |
Forced Mixing
Do shafts opposite direction mein ghoomte hain
Blades material ko upar, neeche, left, right sab taraf se mix karte hain
Result: Uniform concrete, no lumps
Compulsory Design
Gravity mixers mein material apne aap girta hai (slow)
JS mein force se mix hota hai (fast, efficient)
Tough Aggregate Capability
80/60 mm aggregate tak handle kar sakta hai
Means bade bade stones bhi mix ho jayenge
Durable Construction
Heavy-duty steel body
Wear-resistant blades and liners
Flexible Installation
Batching plant ka part ban sakta hai
Ya standalone machine bhi chal sakta hai
(Batching plant ka “brain” control panel hai. Saari command yahan se aati hai)
PLY1000 ek intelligent weighing controller hai jo specifically concrete batching plants ke liye design kiya gaya hai .
Key Applications:
Cement batching plant
Additive配料 systems
Aggregate weighing systems
Key Features:
| Feature | Specification |
|---|---|
| Channels/Scales Control | Up to 6 different scales / materials |
| Form Factor | Rack-mount chassis |
| Processing | High-speed CPU + 24-bit AD converter for precise data acquisition |
| Durability | Advanced ICs, modular design for harsh environments |
| Operation | User-friendly interface |
Agar aap ne fully automatic batching plant lena hai, to control panel mein yeh features hone chahiye (reference from Liebherr Litronic-BCS specs – international standard) :
Touch screen (TFT, 8-10 inches)
Multi-language support (Urdu/English option)
Membrane keyboard as backup
Fully automatic dosing control – plant khud chalta hai, operator sirf monitor karta hai
Order management – multiple recipes save kar sakte ho
Recipe management – M15, M20, M30 ke alag alag recipes set kar sakte ho
Customer, site, driver, vehicle files – agar commercial RMC plant hai to ye feature useful hai
High-precision load cells connected to PLY1000 controller
Moisture correction – agar rait mein pani zyada hai to compensate karo (manual ya automatic sensor se)
Overrun optimization – material waste kam karo
Batching report memory – kitna concrete bana, kab bana, konse recipe se, sab log hota hai
Printer connection – delivery note / report print karo
USB port – data backup aur system update ke liye
Agar fully automatic system fail ho jaye (kabhi kabar hota hai), to manual operation possible ho
Hard-wired mimic diagram ke through manual control
Modem / teleservice portal – remote support ke liye (Liebherr offers this)
External keyboard/mouse support
| Feature | Manual Panel | Automatic Panel (PLC-based) |
|---|---|---|
| Operation | Operator har material manually weight karta hai | System automatic weight karta hai |
| Accuracy | Human error possible | High precision (load cells + PLC) |
| Speed | Slow | Fast |
| Labor Required | 2-3 operators | 1 operator |
| Data Logging | Nahi | Haan (every batch recorded) |
| Recipe Storage | Har baar set karo | Save karo, reuse karo |
| Price | Kam | Zyada (but ROI better) |
Silver Steel Mills recommendation: Agar commercial RMC plant laga rahe ho ya bara project kar rahe ho – fully automatic panel lo. Initial investment zyada hai but long term mein sasta parta hai (kam labor, kam wastage, accurate quality).
Typical batching plant control panel mein yeh components hote hain:
Main MCCB (Molded Case Circuit Breaker) – 200A to 400A depending on plant size
Motor starters – for mixer motor, conveyor motor, compressor, etc.
VFDs (Variable Frequency Drives) – conveyor speed control ke liye
PLY1000 / PLC controller – main brain
HMI touch screen – operator interface
Control relays – for pneumatic valves, silo aeration, etc.
Emergency stop button – safety ke liye
Indicators – power, run, fault status
📞 Phone / WhatsApp: [Aap ka number yahan daal dein]
🌐 Website: silversteelmills.com
📧 Email: info@silversteelmills.com
