Description
Fly Ash Bricks Machine Price in Pakistan 2026 – Complete Business Guide with Free Raw Material
Silver Steel Mills is Pakistan's pioneer in fly ash brick making machines — converting free fly ash waste from power plants into profitable bricks. SSM models from Rs. 70,000 to Rs. 65 lakh. 500+ projects delivered since 2017.
Why Fly Ash Brick Business is the Best Opportunity in Pakistan
Imagine starting a business where the government gives you the raw material for free. You only need to set up the project, manufacture the product, and supply it to the market. This is not a dream – it is the fly ash bricks business in Pakistan.
Thermal power plants across Pakistan generate hundreds of tons of fly ash every single day. This fly ash is a hazardous waste that pollutes the environment. But for you, it is free raw material waiting to be turned into profit.
Key Opportunity: Silver Steel Mills pioneered fly ash brick making machines in Pakistan. In 2017, we installed the first SSM 15 plant at Nishat Power Limited, Lahore, converting 35 tons of daily fly ash waste into 10,000 high-strength bricks. Today, that plant continues to run profitably.
Free Raw Material – Where to Get It
Fly ash is available for free from thermal power plants across Pakistan. Here are the major sources:
| Location | Power Plant | Daily Fly Ash (tons) |
|---|---|---|
| Lahore | Nishat Power Limited | 35+ |
| Jamshoro | Jamshoro Power Plant | 50+ |
| Faisalabad | Faisalabad Thermal | 30+ |
| Sukkur | Sukkur Thermal | 40+ |
| Hub | Hub Power (Hubco) | 60+ |
📌 Note: Power plants are eager to give away fly ash because disposal costs them money and creates environmental problems. You may only need to pay for transportation.
Government Support & Subsidies
- Free raw material — fly ash from power plants at zero cost
- Promotion of fly ash bricks — government is actively banning clay bricks in many regions
- Indirect subsidies — through environmental incentives for waste recycling
- Government tenders — PPRA and various departments issue tenders for fly ash bricks
Key takeaway: Fly ash bricks are stronger, lighter, cheaper to produce, and environmentally friendly. Government is actively banning clay bricks in many regions, making fly ash bricks the only viable alternative.
SSM Fly Ash Brick Machine Models – Specifications & Prices (2026)
Silver Steel Mills manufactures the SSM series of fully automatic and semi-automatic block making machines, specially designed for fly ash bricks, pavers, hollow blocks, and curbstones.
🛠️ 1. Mini Manual Machine (3 Cavity)
- Cavities per cycle: 3 bricks
- Daily production: 3,000 – 4,000 bricks
- Operation: Manual (hand lever)
- Power requirement: 2 – 3 kW
- Area needed: 500 – 800 sq. ft.
- Price (PKR): Rs. 70,000 – 2,50,000
- Best for: Home-based business, small villages, low investment
⭐ 2. Semi-Automatic SSM 18 (4 Cavity)
Same machine supplied to CSCEC for the CPEC Sukkur–Multan Motorway
- Cavities per cycle: 4 bricks
- Daily production: 6,000 – 8,000 bricks
- Operation: Semi-automatic (hydraulic + electrical)
- Vibration: 10 HP × 2 motors
- Hydraulic pressure: 150 tons
- Power requirement: 18 – 20 kW
- Area needed: 2,500 – 3,000 sq. ft.
- Price (PKR): Rs. 3,50,000 – 4,50,000
- Best for: Small contractors, housing societies, medium scale production
🏗️ 3. Semi-Automatic SSM 24 (6 Cavity)
- Cavities per cycle: 6 bricks
- Daily production: 10,000 – 12,000 bricks
- Operation: Semi-automatic with digital weighing
- Hydraulic pressure: 200 tons
- Power requirement: 25 – 30 kW
- Area needed: 2,500 – 3,500 sq. ft.
- Price (PKR): Rs. 13,00,000 – 15,00,000
- Best for: Large contractors, real estate developers, government tenders
🏭 4. Fully Automatic SSM 35 (Professional Plant)
Installed at Nishat Power, Lahore and DHA Multan
- Cavities per cycle: 8 – 10 bricks
- Daily production: 15,000 – 18,000 bricks (or 24,000 tuff tiles)
- Operation: Fully automatic (PLC control, touch screen)
- Hydraulic pressure: 300 tons
- Vibration: 20 HP × 2 (under-bed + shaft vibrator)
- Power requirement: 45 – 50 kW (25 kW meter sufficient)
- Area needed: 7,000 – 10,000 sq. ft.
- Price (PKR): Rs. 45,00,000 – 65,00,000 (includes batching system, mixer, conveyor, stacker)
- Best for: Industrial scale, export quality, large government projects
2026 Fly Ash Brick Machine Price List
⚠️ Prices are estimates as of August 2026 and vary by specifications, customization, and market conditions. Contact us for an accurate quotation.
| Machine Model | Cavities | Automation Level | Daily Production | Price Range (PKR) |
|---|---|---|---|---|
| Mini Manual | 3 | Manual | 3,000 – 4,000 | 70,000 – 2,50,000 |
| SSM 18 | 4 | Semi-Automatic | 6,000 – 8,000 | 3,50,000 – 4,50,000 |
| SSM 24 | 6 | Semi-Automatic | 10,000 – 12,000 | 13,00,000 – 15,00,000 |
| SSM 35 | 8-10 | Fully Automatic | 15,000 – 18,000 | 45,00,000 – 65,00,000 |
Get a custom quote for your specific production requirements.
📞 Request Your Quote 💰 Use Price EstimatorHow Fly Ash Bricks Are Made – Step by Step Process
Add Raw Materials
Fly ash + cement + stone dust (or river sand) mixed in precise proportions
Add Chemical
Super plasticizer reduces curing time from 15-30 days to 7-10 days
Add Water
Gradually, until material binds — not too wet, not too dry
Mix in Automatic Mixer
Batch capacity 500-750 kg
Transfer via Conveyor Belt
Material moves to machine hopper
Fill the Mould
Material is distributed evenly
Apply Hydraulic Pressure
150-300 tons of force
Activate Vibration
Dual 20 HP vibrators compact the material
Eject the Bricks
Strong, high-finish bricks are ready
Curing
Spray water for 7-10 days (with chemical) or 15-30 days (without chemical)
Expert Tip: "With our chemical, bricks are ready for use in just 10 days. Without it, you need up to a month." – Silver Steel Mills Engineer
Manufacturing Cost & Profit Calculation (2026)
Raw Material Cost Per Brick (Approx.)
| Item | Cost per brick (PKR) |
|---|---|
| Fly ash (free) | 0 |
| Cement | 3 – 4 |
| Stone dust / sand | 1 – 2 |
| Chemical (super plasticizer) | 0.50 |
| Electricity + labor | 1 – 1.50 |
| Total manufacturing cost | Rs. 5.5 – 8.0 |
Selling Price in Different Markets
| City / Area | Selling Price per brick (PKR) |
|---|---|
| Lahore / Islamabad / Rawalpindi | 12 – 15 |
| Karachi / Hyderabad | 10 – 13 |
| Multan / Faisalabad | 11 – 14 |
| Rural areas | 8 – 11 |
Profit Example – SSM 24 (10,000 Bricks/Day)
| Parameter | Amount (PKR) |
|---|---|
| Daily production | 10,000 bricks |
| Selling price (average Rs. 12) | 1,20,000 |
| Manufacturing cost (Rs. 8/brick) | 80,000 |
| Daily profit | 40,000 |
| Monthly profit (25 days) | 10,00,000 (10 lakh) |
Summary: With a fully automatic SSM 35 producing 18,000 bricks/day, monthly profit can reach Rs. 1.5 – 1.8 million. The Nishat Power plant pays for itself every few months and has been running profitably since 2017.
Licensing, Space, and Power Requirements
📐 Space Required
| Mini manual | 500 – 800 sq. ft. |
| SSM 18 semi-auto | 2,500 – 3,000 sq. ft. |
| SSM 24 semi-auto | 2,500 – 3,500 sq. ft. |
| SSM 35 fully auto | 7,000 – 10,000 sq. ft. |
👷 Labor Required
| Mini manual | 1 – 2 workers |
| SSM 18 / 24 | 3 – 4 workers |
| SSM 35 | 4 – 5 workers |
⚡ Power Connection
- SSM 35: 25 kW meter required (45-50 kW load, but 25 kW meter works with starter)
- Semi-automatic: 5 kW to 18 kW (depending on model)
📋 Licenses
- GST number (mandatory)
- PWD / Environment Department permission (if required in your area)
How to Sell Your Bricks – Marketing Channels
🏗️ Small Contractors
They usually order 10,000 – 15,000 bricks at a time. Build relationships with local contractors.
🏢 Real Estate Builders
Apartments, villas, colonies need large quantities. Target housing schemes and developers.
📋 Government Tenders
PPRA and various departments issue tenders. CPEC, DHA, Bahria Town, and housing schemes all require bricks.
🌍 Export
To Afghanistan, Middle East, and Central Asia via Torkham, Chaman, or Karachi port.
Real Case Studies
Silver Steel Mills has delivered fly ash brick plants across Pakistan with real, measurable results:
Case Study 1 – Nishat Power Limited, Lahore (2017 – Present)
Problem: 35 tons of fly ash waste daily – environmental hazard, EPA fines, disposal cost.
Solution: Silver Steel Mills installed an SSM 15 fully automatic fly ash brick plant.
Specifications:
- Daily production: 10,000 fly ash bricks (or 15,000 tuff tiles)
- Mixer, conveyor, moulds for uniblock, hollow block, curbstone, solid block
Result: Waste converted to wealth • Monthly profit exceeding Rs. 30 lakh (after costs) • EPA compliance achieved • Plant still running after 7 years
Client Feedback: "Silver Steel Mills turned our biggest headache into a profit center." – Plant Manager, Nishat Power
Case Study 2 – CSCEC (CPEC Sukkur–Multan Motorway, 2017-2019)
Requirement: High-volume, consistent quality tuff tiles, solid blocks, and curbstones for a 392-km motorway.
Solution: Silver Steel Mills supplied five SSM 18 plants at Kotri, Ghotki (2), and Jalalpur Pirwala (2).
Daily production per plant: 18,000 tuff tiles + 8,000 solid blocks + 2,000 curbstones.
Result: Motorway completed ahead of schedule. CSCEC praised the local Pakistani machinery for outperforming imported Chinese equipment.
Case Study 3 – DHA Multan (2020)
Requirement: Tuff tiles and curbstones for new roads and footpaths.
Solution: One SSM 15 plant installed (single mixer, conveyor belt, moulds).
Daily production: 15,000 tuff tiles (or 6,000 hollow blocks).
Result: DHA Multan saved over 40% compared to buying from external suppliers. The plant paid for itself in 4 months.
Frequently Asked Questions (2026 Update)
What is the price of a fly ash bricks machine in Pakistan?
Fly ash brick machine prices in Pakistan range from Rs. 70,000 for a mini manual machine to Rs. 65,00,000 for a fully automatic SSM 35 plant. SSM 18: Rs. 3.5-4.5 lakh, SSM 24: Rs. 13-15 lakh, SSM 35 fully auto: Rs. 45-65 lakh. Contact Silver Steel Mills for a custom quote.
Is fly ash really free?
Yes. Thermal power plants give it away for free because it is a waste product for them. You may only pay for transportation. Power plants are eager to give it away because disposal costs them money and creates environmental problems.
Can I start this business on a small scale?
Absolutely. A mini manual machine (Rs. 70,000) can produce 3,000-4,000 bricks daily and can be run from a small backyard (500-800 sq. ft.). Start small and scale up as your business grows.
How strong are fly ash bricks?
Minimum 2,500 PSI; with proper mix and curing, up to 4,500 PSI. This is 3-4 times stronger than traditional clay bricks (which are only 800-1,200 PSI).
Do I need special training to operate the machine?
Yes. Silver Steel Mills provides free on-site training for your operators. Our engineers stay for 1-2 days until your team can run the plant independently.
What is the payback period (ROI)?
For an SSM 18 plant (Rs. 4 lakh), ROI can be as low as 2-3 months. For an SSM 35 (Rs. 50 lakh), ROI is typically 6-8 months. The exact payback period depends on your production capacity and market prices.
Does the government provide subsidy for fly ash brick businesses?
Indirectly, through free raw material and promotion of fly ash bricks over clay bricks. Some provincial environmental departments also offer incentives for waste recycling. The government is actively banning clay bricks in many regions.
What is the lifespan of a fly ash brick making machine?
With proper maintenance, these machines can last 10 years or more. Silver Steel Mills machines are built with European reconditioned motors and heavy-duty construction for longevity.
Can I produce different brick sizes with one machine?
Yes, by changing the moulds, you can produce various brick styles and sizes — uniblock, H-section, kobble, curbstone, hollow, solid — all available from Silver Steel Mills.
What after-sales support do you provide?
Silver Steel Mills provides 3 months free service, then prompt supply of wear parts. We offer complete turnkey solutions — design, manufacturing, delivery, installation, training — all included.
Where can I get fly ash in Pakistan?
Fly ash is available from thermal power plants: Nishat Power (Lahore — 35+ tons/day), Jamshoro Power Plant (50+ tons/day), Faisalabad Thermal (30+ tons/day), Sukkur Thermal (40+ tons/day), and Hub Power (Hubco — 60+ tons/day).
How do I get a quote for a fly ash brick machine?
Contact Silver Steel Mills through our website, phone, or WhatsApp. Provide your required production capacity, budget, and location. We'll prepare a custom quote within 24-48 hours.
Get Your Fly Ash Brick Machine Quote Today
Ready to start your fly ash brick business? Contact Silver Steel Mills — Pakistan's pioneer in fly ash brick making machines.
- ✅ Free fly ash from power plants
- ✅ Rs. 4-10 lakh monthly profit
- ✅ Government support & subsidies
- ✅ Real case studies — Nishat Power, CSCEC, DHA
📍 Location: Gujranwala, Pakistan
📞 Phone: +92 XXX XXXXXXX
✉️ Email: info@silversteelmills.com
🌐 Website: https://silversteelmills.com
Fly Ash Bricks Machine Price in Pakistan
Looking for a fly ash bricks machine in Pakistan for a new brick manufacturing business or an existing concrete-products plant? Silver Steel Mills manufactures construction machinery that can be configured for fly ash brick production according to the required product, automation level, mold arrangement and production target.
The final machine price depends on the machine configuration and the complete production setup. Instead of relying on an outdated generic market price, share your required brick size, production target and automation preference for a project-specific quotation.
Fly Ash Bricks Machine Price in Pakistan
The price of a fly ash bricks machine in Pakistan varies according to production capacity, automation level, hydraulic system, mold configuration, feeding and batching arrangement, mixer, control system and other equipment included in the plant.
For this reason, a single price cannot accurately represent every fly ash brick machine. A small semi-automatic setup and a larger automated production line can have significantly different equipment requirements and investment levels.
Send Silver Steel Mills the required brick dimensions, approximate daily production target, preferred automation level, available electricity and whether you need an individual machine or a complete production setup.
What Determines Fly Ash Brick Machine Price?
Production Capacity
Higher production targets generally require a machine and material-handling system designed for greater output.
Automation Level
Manual, semi-automatic and automatic configurations can have different equipment requirements and investment levels.
Hydraulic System
Hydraulic pressure and machine configuration influence the type of products and production process the equipment can support.
Mold Configuration
The required brick dimensions and product design determine the appropriate mold arrangement.
Batching & Mixing
A complete production line may include batching, material feeding and mixing equipment in addition to the brick machine.
Control System
Digital or PLC-based controls can be incorporated according to the machine configuration and level of automation required.
Types of Fly Ash Brick Machines
Customers normally choose equipment according to their production target, budget, available infrastructure and desired level of automation.
| Machine Type | Suitable For | Main Consideration |
|---|---|---|
| Manual / Basic Machine | Small-scale or entry-level production | Lower automation with greater dependence on manual material handling and operation. |
| Semi-Automatic Machine | Small to medium production operations | Balance between equipment investment and operator involvement. |
| Automatic Machine | Commercial and higher-volume production | Greater automation and integration of production processes. |
| Complete Production Plant | Commercial brick manufacturing setup | May include batching, mixing, feeding, brick machine, curing and material handling equipment. |
Silver Steel Mills Fly Ash Brick Production Machinery
Silver Steel Mills is a manufacturer of construction machinery in Pakistan. Our machinery portfolio includes block making and related concrete-product equipment that can be configured for different product requirements.
Depending on the selected configuration, a fly ash brick production setup may include the main forming machine together with material feeding, batching, mixing, molds and control equipment.
The correct configuration should be selected after determining the required brick dimensions, production target and raw-material process.
Fly Ash Brick Machine Components
Main Machine
The main forming machine is responsible for shaping and compacting the prepared material into the required brick mold.
Hydraulic System
Hydraulic equipment provides the controlled force required by the machine's forming and pressing system.
Batching System
Batching equipment can be used where controlled proportioning of aggregates and other materials is required.
Mixing System
The mixer prepares the material blend before it is delivered to the forming machine.
Molds
The mold determines the shape and dimensions of the manufactured brick or other concrete product.
PLC / Digital Controls
Depending on configuration, PLC and digital control systems can be used to manage machine operating functions.
Raw Materials Used for Fly Ash Bricks
Fly ash brick production uses a mixture whose exact formulation depends on the selected product, raw-material characteristics and required performance. Common materials used in fly ash-based construction products can include:
- Fly ash
- Cement
- Sand
- Stone dust or other suitable mineral material
- Water
- Other additives where required by the selected formulation
There is no single mix ratio that should automatically be used for every plant. Raw-material quality, fly ash characteristics, cement content, moisture, product dimensions and required strength should be evaluated before finalizing the production recipe.
Fly Ash Brick Manufacturing Process
Raw Material Preparation
Fly ash and other selected ingredients are prepared according to the production formulation.
Batching
Where batching equipment is used, the required materials are proportioned before mixing.
Mixing
The materials are mixed with the required moisture to create a consistent production mix.
Feeding
The prepared material is transferred to the brick-forming machine.
Forming & Compaction
The machine forms the material inside the selected mold and applies the required forming/compaction process.
Demolding
The newly formed bricks are removed from the machine for handling and curing.
Curing
Proper curing is an important part of cement-based brick production and should be planned as part of the plant layout.
Quality Checking
Finished products should be checked for dimensions, appearance and the performance characteristics required for their intended application.
Is a Fly Ash Brick Machine a Good Business Investment?
The commercial potential of a fly ash brick plant depends on local demand, raw-material availability, product quality, selling price, production capacity, electricity, labour, land, transportation and the operator's ability to maintain consistent sales.
A machine should therefore be selected from the expected market demand rather than choosing the largest available capacity simply because it produces more units.
Before Buying a Machine, Calculate:
- Expected daily brick sales
- Available fly ash supply
- Cement and aggregate costs
- Electricity cost
- Labour requirement
- Land and factory infrastructure
- Curing and storage area
- Transportation cost
- Expected selling price
- Working capital requirement
What Is Required for a Fly Ash Brick Manufacturing Plant?
Land & Layout
The plant requires sufficient space for machinery, raw-material storage, production, curing and finished-product storage.
Electricity
Electrical requirements depend on the selected machine, mixer, batching system, conveyors and other equipment.
Water
Water is required for material preparation and curing and should be available at the plant.
Raw Materials
Reliable access to suitable fly ash and other required materials is essential for continuous production.
Curing Area
Adequate space should be planned for handling and curing freshly manufactured bricks.
Finished Storage
Finished bricks require an organized storage and loading area before dispatch.
New vs Used Fly Ash Brick Machine
| Factor | New Machine | Used Machine |
|---|---|---|
| Initial Purchase | Normally higher | Can be lower depending on condition |
| Machine History | Known from new manufacture | Previous operating history must be checked |
| Wear | New components | Hydraulic, electrical and mechanical condition should be inspected |
| Customization | Configuration can be selected for the intended application | Limited by the existing machine configuration |
| Risk | Generally easier to specify equipment requirements before purchase | Inspection and testing become particularly important |
How to Get an Accurate Fly Ash Brick Machine Price
For a meaningful quotation, provide the manufacturer with actual production requirements rather than asking only for a generic machine price.
- Required brick size
- Target production per day
- Manual, semi-automatic or automatic preference
- Available electrical supply
- Available factory space
- Required mold types
- Whether batching is required
- Whether a mixer is required
- Whether conveyors are required
- Whether you need an individual machine or complete plant
Related Silver Steel Mills Machinery
Block Making Machines
Explore our block making machine range for concrete-product manufacturing.
Brick Making Machine
See our brick making machine solutions.
Concrete Batching Plant
For complete material batching requirements, explore our concrete batching plants .
Mobile Batching Plant
For mobile production requirements, see our mobile batching plant .
Used Batching Plant
If you are comparing used equipment, see our used batching plant options.
Concrete Machinery
Explore the broader concrete machinery and batching plant category.
Frequently Asked Questions
What is the price of a fly ash bricks machine in Pakistan?
The price depends on machine capacity, automation, hydraulic configuration, mold system and whether batching, mixing and material-handling equipment are included. A project-specific quotation is more accurate than a single generic market price.
Can fly ash bricks be produced on a block making machine?
Some block and brick-forming machines can be configured for different cement- based products depending on the machine design and mold system. The required product and material mix should be confirmed before selecting the equipment.
What materials are used to make fly ash bricks?
Fly ash brick formulations commonly use fly ash together with cement, sand or suitable mineral material and water. The exact formulation should be developed according to the available raw materials and required product performance.
Which is better: semi-automatic or automatic fly ash brick machine?
The better option depends on the required production volume, labour availability, budget and desired level of automation. A higher-capacity automatic system is not automatically the best choice for a smaller market.
Can the machine produce different brick sizes?
Production of different sizes depends on the machine design and available mold configuration. The required brick dimensions should be specified before the machine and mold system are finalized.
Do I need a batching plant for fly ash bricks?
Not every operation requires the same batching arrangement. For larger or more controlled production systems, batching can help manage material proportioning. The appropriate setup depends on production scale and process requirements.
Can Silver Steel Mills provide a complete plant?
The required equipment package depends on the project. Customers can discuss their production target and plant requirements with Silver Steel Mills to determine whether an individual machine or a more complete production setup is appropriate.
How can I get a quotation from Silver Steel Mills?
Provide the required brick size, production target, automation preference, location and any available plant information. This allows the quotation to be prepared around the actual project requirement.
Get the Right Fly Ash Bricks Machine for Your Plant
Don't select a machine only by comparing headline prices. The correct configuration depends on your product, production target, raw materials, available infrastructure and automation requirements.
Send Silver Steel Mills your requirements for a customized quotation for a fly ash brick production machine or complete machinery setup in Pakistan.
